Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools

In this project, the effects of different cutting parameters on surface roughness and power consumption when machining FCD450 cast iron were studied using coated and uncoated irregular milling tool geometry of variable helix and pitch. Their responses on roughness and power consumption were evaluate...

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Main Authors: A. R., Yusoff, Fitriyanti, Arsyad
Format: Conference or Workshop Item
Language:English
English
Published: Penerbit Universiti Malaysia Pahang 2015
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/10643/1/Evaluation%20of%20Surface%20Roughness%20and%20Power%20Consumption%20in%20Machining%20FCD%20450%20Cast%20Iron%20using%20Coated%20and%20Uncoated%20Irregular%20Milling%20Tools.pdf
http://umpir.ump.edu.my/id/eprint/10643/7/Evaluation%20of%20Surface%20Roughness%20and%20Power%20Consumption%20in%20Machining%20FCD%20450%20Cast%20Iron%20using%20Coated%20and%20Uncoated%20Irregular%20Milling%20Tools-abstract.pdf
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author A. R., Yusoff
Fitriyanti, Arsyad
author_facet A. R., Yusoff
Fitriyanti, Arsyad
author_sort A. R., Yusoff
collection UMP
description In this project, the effects of different cutting parameters on surface roughness and power consumption when machining FCD450 cast iron were studied using coated and uncoated irregular milling tool geometry of variable helix and pitch. Their responses on roughness and power consumption were evaluated based on the spindle speed, feed rate, and depth of cut, machining length and machining time. Results showed that except spindle speed and machining length, other parameters such as feed rate, axial and radial depth of cut and also machining time proportionate with surface roughness. The power consumption proportionately increase for all cutting parameters except feedrate. It is showed that the average decrement 27.92 percent for surface roughness and average decrement 9.32 percent for power consumption by using coated compared to uncoated tool. Optimum cutting parameters for both minimum surface roughness and power consumption can be determined. The coated tools performed better than uncoated milling tools for responses of surface roughness and power consumption to increase machining productivity and profit.
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spelling UMPir106432017-09-14T05:19:29Z http://umpir.ump.edu.my/id/eprint/10643/ Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools A. R., Yusoff Fitriyanti, Arsyad TS Manufactures In this project, the effects of different cutting parameters on surface roughness and power consumption when machining FCD450 cast iron were studied using coated and uncoated irregular milling tool geometry of variable helix and pitch. Their responses on roughness and power consumption were evaluated based on the spindle speed, feed rate, and depth of cut, machining length and machining time. Results showed that except spindle speed and machining length, other parameters such as feed rate, axial and radial depth of cut and also machining time proportionate with surface roughness. The power consumption proportionately increase for all cutting parameters except feedrate. It is showed that the average decrement 27.92 percent for surface roughness and average decrement 9.32 percent for power consumption by using coated compared to uncoated tool. Optimum cutting parameters for both minimum surface roughness and power consumption can be determined. The coated tools performed better than uncoated milling tools for responses of surface roughness and power consumption to increase machining productivity and profit. Penerbit Universiti Malaysia Pahang 2015 Conference or Workshop Item PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/10643/1/Evaluation%20of%20Surface%20Roughness%20and%20Power%20Consumption%20in%20Machining%20FCD%20450%20Cast%20Iron%20using%20Coated%20and%20Uncoated%20Irregular%20Milling%20Tools.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/10643/7/Evaluation%20of%20Surface%20Roughness%20and%20Power%20Consumption%20in%20Machining%20FCD%20450%20Cast%20Iron%20using%20Coated%20and%20Uncoated%20Irregular%20Milling%20Tools-abstract.pdf A. R., Yusoff and Fitriyanti, Arsyad (2015) Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools. In: International Manufacturing Engineering Conference 2015 , 12-14 November 2015 , Kuala Lumpur. pp. 1-8., 3 (1). ISSN 2289-697X (Unpublished)
spellingShingle TS Manufactures
A. R., Yusoff
Fitriyanti, Arsyad
Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools
title Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools
title_full Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools
title_fullStr Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools
title_full_unstemmed Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools
title_short Evaluation of Surface Roughness and Power Consumption in Machining FCD 450 Cast Iron using Coated and Uncoated Irregular Milling Tools
title_sort evaluation of surface roughness and power consumption in machining fcd 450 cast iron using coated and uncoated irregular milling tools
topic TS Manufactures
url http://umpir.ump.edu.my/id/eprint/10643/1/Evaluation%20of%20Surface%20Roughness%20and%20Power%20Consumption%20in%20Machining%20FCD%20450%20Cast%20Iron%20using%20Coated%20and%20Uncoated%20Irregular%20Milling%20Tools.pdf
http://umpir.ump.edu.my/id/eprint/10643/7/Evaluation%20of%20Surface%20Roughness%20and%20Power%20Consumption%20in%20Machining%20FCD%20450%20Cast%20Iron%20using%20Coated%20and%20Uncoated%20Irregular%20Milling%20Tools-abstract.pdf
work_keys_str_mv AT aryusoff evaluationofsurfaceroughnessandpowerconsumptioninmachiningfcd450castironusingcoatedanduncoatedirregularmillingtools
AT fitriyantiarsyad evaluationofsurfaceroughnessandpowerconsumptioninmachiningfcd450castironusingcoatedanduncoatedirregularmillingtools