Temperature Analysis When Using Ethylene-Glycol-Based TiO2 as a New Coolant for Milling

This paper presents the effects of various milling conditions on the tool wear and workpiece temperature when using ethylene-glycol-based TiO2 nanofluid as the coolant for stainless steel AISI 304. A TiN coated carbide insert is used as the milling tool. A thermocouple was embedded into the workpiec...

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Main Authors: M., Yogeswaran, K., Kadirgama, M. M., Rahman, D., Ramasamy
Format: Article
Language:English
Published: Universiti Malaysia Pahang 2015
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/11649/1/fkm-2015-Yogeswaran-temperature%20analysis.pdf
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author M., Yogeswaran
K., Kadirgama
M. M., Rahman
D., Ramasamy
author_facet M., Yogeswaran
K., Kadirgama
M. M., Rahman
D., Ramasamy
author_sort M., Yogeswaran
collection UMP
description This paper presents the effects of various milling conditions on the tool wear and workpiece temperature when using ethylene-glycol-based TiO2 nanofluid as the coolant for stainless steel AISI 304. A TiN coated carbide insert is used as the milling tool. A thermocouple was embedded into the workpiece to record the workpiece temperature during the end-milling process. It can be clearly seen that the temperature keeps on increasing after each experimental pass for three sets of experiments. The experiment conducted using the ethylene-glycol-based TiO2 nanocoolant exhibits a much lower workpiece temperature compared to the experiment conducted using a normal commercial coolant. Milling with the ethylene-glycol-based TiO2 nanocoolant reduced the wear on the edge of the insert compared to the normal commercial coolant. In conclusion, end-milling stainless steel AISI 304 using a TiN coated carbide insert and an ethylene-glycol-based TiO2 nanocoolant exhibits superior results with regard to workpiece temperature and tool wear. The temperature was reduced by 30 percent when using the nanofluid.
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spelling UMPir116492018-07-27T03:19:57Z http://umpir.ump.edu.my/id/eprint/11649/ Temperature Analysis When Using Ethylene-Glycol-Based TiO2 as a New Coolant for Milling M., Yogeswaran K., Kadirgama M. M., Rahman D., Ramasamy TJ Mechanical engineering and machinery This paper presents the effects of various milling conditions on the tool wear and workpiece temperature when using ethylene-glycol-based TiO2 nanofluid as the coolant for stainless steel AISI 304. A TiN coated carbide insert is used as the milling tool. A thermocouple was embedded into the workpiece to record the workpiece temperature during the end-milling process. It can be clearly seen that the temperature keeps on increasing after each experimental pass for three sets of experiments. The experiment conducted using the ethylene-glycol-based TiO2 nanocoolant exhibits a much lower workpiece temperature compared to the experiment conducted using a normal commercial coolant. Milling with the ethylene-glycol-based TiO2 nanocoolant reduced the wear on the edge of the insert compared to the normal commercial coolant. In conclusion, end-milling stainless steel AISI 304 using a TiN coated carbide insert and an ethylene-glycol-based TiO2 nanocoolant exhibits superior results with regard to workpiece temperature and tool wear. The temperature was reduced by 30 percent when using the nanofluid. Universiti Malaysia Pahang 2015-06-30 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/11649/1/fkm-2015-Yogeswaran-temperature%20analysis.pdf M., Yogeswaran and K., Kadirgama and M. M., Rahman and D., Ramasamy (2015) Temperature Analysis When Using Ethylene-Glycol-Based TiO2 as a New Coolant for Milling. International Journal of Automotive and Mechanical Engineering (IJAME), 11. pp. 2272-2281. ISSN 2229-8649 (Print); 2180-1606 (Online). (Published) http://dx.doi.org/10.15282/ijame.11.2015.10.0191 DOI: 10.15282/ijame.11.2015.10.0191
spellingShingle TJ Mechanical engineering and machinery
M., Yogeswaran
K., Kadirgama
M. M., Rahman
D., Ramasamy
Temperature Analysis When Using Ethylene-Glycol-Based TiO2 as a New Coolant for Milling
title Temperature Analysis When Using Ethylene-Glycol-Based TiO2 as a New Coolant for Milling
title_full Temperature Analysis When Using Ethylene-Glycol-Based TiO2 as a New Coolant for Milling
title_fullStr Temperature Analysis When Using Ethylene-Glycol-Based TiO2 as a New Coolant for Milling
title_full_unstemmed Temperature Analysis When Using Ethylene-Glycol-Based TiO2 as a New Coolant for Milling
title_short Temperature Analysis When Using Ethylene-Glycol-Based TiO2 as a New Coolant for Milling
title_sort temperature analysis when using ethylene glycol based tio2 as a new coolant for milling
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/11649/1/fkm-2015-Yogeswaran-temperature%20analysis.pdf
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