Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in Machining Process
A carbide cutting tool is widely used in machining process due to its availability and being cheaper than a better performance cutting tool, such as cubic boron nitride. The carbide cutting tool also has substantial hardness and toughness that is suitable to be applied in intermittent cutting. This...
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| Format: | Article |
| Language: | English English |
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Materials Research Society
2016
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| Online Access: | http://umpir.ump.edu.my/id/eprint/12818/1/Wear%20Mechanism%20of%20Coated%20and%20Uncoated%20Carbide%20Cutting%20Tool%20In%20Machining%20Process.pdf http://umpir.ump.edu.my/id/eprint/12818/7/fkm-2015-haryani-Wear%20Mechanism%20of%20Coated%20and%20Uncoated%20Carbide%20Cutting.pdf |
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| author | J. A., Ghani C. H., Che Haron Mohd Shahir, Kasim Mohd Amri, Sulaiman Siti Haryani, Tomadi |
| author_facet | J. A., Ghani C. H., Che Haron Mohd Shahir, Kasim Mohd Amri, Sulaiman Siti Haryani, Tomadi |
| author_sort | J. A., Ghani |
| collection | UMP |
| description | A carbide cutting tool is widely used in machining process due to its availability and being cheaper than a better performance cutting tool, such as cubic boron nitride. The carbide cutting tool also has substantial hardness and toughness that is suitable to be applied in intermittent
cutting. This paper presents the case study of a wear mechanism experienced on the cutting edge of the coated and uncoated carbide tools in turning and milling processes. The wear mechanisms of carbide cutting tools were investigated in machining Inconel 718, titanium alloy Ti–6Al–4V extra-low interstitial, and aluminum metal matrix composite (AlSi/AlN MMC) at their high cutting speed regime. The tools failed primarily due to wear on the flank and rake faces. The
failure mode of the carbide cutting tools was similar regardless of the machining operations and coating is believed to enhance the tool life, but once removed, the tool fails similar to that with the uncoated tool. |
| first_indexed | 2024-03-06T12:02:57Z |
| format | Article |
| id | UMPir12818 |
| institution | Universiti Malaysia Pahang |
| language | English English |
| last_indexed | 2024-03-06T12:02:57Z |
| publishDate | 2016 |
| publisher | Materials Research Society |
| record_format | dspace |
| spelling | UMPir128182017-05-17T03:35:01Z http://umpir.ump.edu.my/id/eprint/12818/ Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in Machining Process J. A., Ghani C. H., Che Haron Mohd Shahir, Kasim Mohd Amri, Sulaiman Siti Haryani, Tomadi TJ Mechanical engineering and machinery A carbide cutting tool is widely used in machining process due to its availability and being cheaper than a better performance cutting tool, such as cubic boron nitride. The carbide cutting tool also has substantial hardness and toughness that is suitable to be applied in intermittent cutting. This paper presents the case study of a wear mechanism experienced on the cutting edge of the coated and uncoated carbide tools in turning and milling processes. The wear mechanisms of carbide cutting tools were investigated in machining Inconel 718, titanium alloy Ti–6Al–4V extra-low interstitial, and aluminum metal matrix composite (AlSi/AlN MMC) at their high cutting speed regime. The tools failed primarily due to wear on the flank and rake faces. The failure mode of the carbide cutting tools was similar regardless of the machining operations and coating is believed to enhance the tool life, but once removed, the tool fails similar to that with the uncoated tool. Materials Research Society 2016 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/12818/1/Wear%20Mechanism%20of%20Coated%20and%20Uncoated%20Carbide%20Cutting%20Tool%20In%20Machining%20Process.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/12818/7/fkm-2015-haryani-Wear%20Mechanism%20of%20Coated%20and%20Uncoated%20Carbide%20Cutting.pdf J. A., Ghani and C. H., Che Haron and Mohd Shahir, Kasim and Mohd Amri, Sulaiman and Siti Haryani, Tomadi (2016) Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in Machining Process. Journal of Materials Research, 31 (13). pp. 1873-1879. ISSN 0884-2914 (print); 2044-5326 (online). (Published) http://dx.doi.org/10.1557/jmr.2015.382 doi: 10.1557/jmr.2015.382 |
| spellingShingle | TJ Mechanical engineering and machinery J. A., Ghani C. H., Che Haron Mohd Shahir, Kasim Mohd Amri, Sulaiman Siti Haryani, Tomadi Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in Machining Process |
| title | Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in
Machining Process |
| title_full | Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in
Machining Process |
| title_fullStr | Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in
Machining Process |
| title_full_unstemmed | Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in
Machining Process |
| title_short | Wear Mechanism of Coated and Uncoated Carbide Cutting Tool in
Machining Process |
| title_sort | wear mechanism of coated and uncoated carbide cutting tool in machining process |
| topic | TJ Mechanical engineering and machinery |
| url | http://umpir.ump.edu.my/id/eprint/12818/1/Wear%20Mechanism%20of%20Coated%20and%20Uncoated%20Carbide%20Cutting%20Tool%20In%20Machining%20Process.pdf http://umpir.ump.edu.my/id/eprint/12818/7/fkm-2015-haryani-Wear%20Mechanism%20of%20Coated%20and%20Uncoated%20Carbide%20Cutting.pdf |
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