Relationship between failure mechanisms with PCBN tool

Tool wear and eventual tool failure is a consequence of all machining operations and has been the subject of investigative research for the better part of the last century. The study of the tool wear is concern because tool wear adversely affects tool life, the quality of the machined surface and it...

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Main Author: Fathul Naim, Abdul Jamil
Format: Undergraduates Project Papers
Language:English
Published: 2008
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/168/1/Relationship%20between%20failure%20mechanisms%20with%20PCBN%20tool.pdf
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author Fathul Naim, Abdul Jamil
author_facet Fathul Naim, Abdul Jamil
author_sort Fathul Naim, Abdul Jamil
collection UMP
description Tool wear and eventual tool failure is a consequence of all machining operations and has been the subject of investigative research for the better part of the last century. The study of the tool wear is concern because tool wear adversely affects tool life, the quality of the machined surface and its dimensional accuracy, and consequently, the economics of cutting operations. The focus of this project is to study the relationship between failure mechanism of polycrystalline cubic boron nitrides (PCBN) with cutting parameters such as spindle speed, feed rate and depth of cut in the hard turning machining of hardened steel AISI 4340. All the images of tool wear will be taken using Image Analyzer in order to determine the severity of the wear occurred. The result is analyzed by using Design of Experiment (DOE) methodology with STATISTICA software. Lastly, it was also found that flank wear and crater wear is almost occurred in PCBN tool and spindle speed is the most important process variable associated with tool wear followed by feed rate and depth of cut.
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spelling UMPir1682023-11-23T01:45:32Z http://umpir.ump.edu.my/id/eprint/168/ Relationship between failure mechanisms with PCBN tool Fathul Naim, Abdul Jamil TJ Mechanical engineering and machinery Tool wear and eventual tool failure is a consequence of all machining operations and has been the subject of investigative research for the better part of the last century. The study of the tool wear is concern because tool wear adversely affects tool life, the quality of the machined surface and its dimensional accuracy, and consequently, the economics of cutting operations. The focus of this project is to study the relationship between failure mechanism of polycrystalline cubic boron nitrides (PCBN) with cutting parameters such as spindle speed, feed rate and depth of cut in the hard turning machining of hardened steel AISI 4340. All the images of tool wear will be taken using Image Analyzer in order to determine the severity of the wear occurred. The result is analyzed by using Design of Experiment (DOE) methodology with STATISTICA software. Lastly, it was also found that flank wear and crater wear is almost occurred in PCBN tool and spindle speed is the most important process variable associated with tool wear followed by feed rate and depth of cut. 2008-11 Undergraduates Project Papers NonPeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/168/1/Relationship%20between%20failure%20mechanisms%20with%20PCBN%20tool.pdf Fathul Naim, Abdul Jamil (2008) Relationship between failure mechanisms with PCBN tool. Faculty of Mechanical Engineering, Universiti Malaysia Pahang.
spellingShingle TJ Mechanical engineering and machinery
Fathul Naim, Abdul Jamil
Relationship between failure mechanisms with PCBN tool
title Relationship between failure mechanisms with PCBN tool
title_full Relationship between failure mechanisms with PCBN tool
title_fullStr Relationship between failure mechanisms with PCBN tool
title_full_unstemmed Relationship between failure mechanisms with PCBN tool
title_short Relationship between failure mechanisms with PCBN tool
title_sort relationship between failure mechanisms with pcbn tool
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/168/1/Relationship%20between%20failure%20mechanisms%20with%20PCBN%20tool.pdf
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