Warpage Optimisation on the Moulded Part with Conformal Cooling Channels using Response Surface Methodology (RSM) and Glowworm Swarm Optimisation (GSO)

Today, there are many of optimisation method have been explored by previous researchers to find the appropriate processing parameters setting for the injection moulding process. From the previous researches, it has been proven that the optimisation work improved the quality of the moulded part. Howe...

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Main Authors: M. H. M., Hazwan, Z., Shayfull, S., Sharif, S. M., Nasir, Mohd Rashidi, Maarof
Format: Conference or Workshop Item
Language:English
English
Published: EDP Sciences 2017
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/17736/1/Warpage%20Optimisation%20on%20the%20Moulded%20Part%20with%20Conformal%20Cooling%20Channels%20using%20Response%20Surface%20Methodology%20%28RSM%29%20and%20Glowworm%20Swarm%20Optimisation%20%28GSO%29.pdf
http://umpir.ump.edu.my/id/eprint/17736/2/Warpage%20Optimisation%20on%20the%20Moulded%20Part%20with%20Conformal%20Cooling%20Channels%20using%20Response%20Surface%20Methodology%20%28RSM%29%20and%20Glowworm%20Swarm%20Optimisation%20%28GSO%291.pdf
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author M. H. M., Hazwan
Z., Shayfull
S., Sharif
S. M., Nasir
Mohd Rashidi, Maarof
author_facet M. H. M., Hazwan
Z., Shayfull
S., Sharif
S. M., Nasir
Mohd Rashidi, Maarof
author_sort M. H. M., Hazwan
collection UMP
description Today, there are many of optimisation method have been explored by previous researchers to find the appropriate processing parameters setting for the injection moulding process. From the previous researches, it has been proven that the optimisation work improved the quality of the moulded part. However, the application of optimisation work in conformal cooling channels still lacks. Therefore, in this study, the application of optimisation work to improve warpage of front panel housing with conformal cooling channels moulds have been explored. By choosing cooling time, coolant temperature, packing pressure and melt temperature as the variable parameters, design of experiment (DOE) has been defined by using the rotatable central composite design (CCD) approach. Response Surface Methodology (RSM) was performed to determine the mathematical model. The mathematical model then will be used in Glowworm Swarm Optimisation (GSO) method in order to obtain the optimal processing parameters setting which will optimise the warpage condition. Based on the results, cooling time is the most significant factor contributes to the warpage condition and warpage have optimised by 38.7% after optimisation using the proposed approach. This finding shows that the application of conformal cooling channels with optimisation work will produce better quality of the moulded part.
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spelling UMPir177362018-02-08T06:41:20Z http://umpir.ump.edu.my/id/eprint/17736/ Warpage Optimisation on the Moulded Part with Conformal Cooling Channels using Response Surface Methodology (RSM) and Glowworm Swarm Optimisation (GSO) M. H. M., Hazwan Z., Shayfull S., Sharif S. M., Nasir Mohd Rashidi, Maarof TJ Mechanical engineering and machinery Today, there are many of optimisation method have been explored by previous researchers to find the appropriate processing parameters setting for the injection moulding process. From the previous researches, it has been proven that the optimisation work improved the quality of the moulded part. However, the application of optimisation work in conformal cooling channels still lacks. Therefore, in this study, the application of optimisation work to improve warpage of front panel housing with conformal cooling channels moulds have been explored. By choosing cooling time, coolant temperature, packing pressure and melt temperature as the variable parameters, design of experiment (DOE) has been defined by using the rotatable central composite design (CCD) approach. Response Surface Methodology (RSM) was performed to determine the mathematical model. The mathematical model then will be used in Glowworm Swarm Optimisation (GSO) method in order to obtain the optimal processing parameters setting which will optimise the warpage condition. Based on the results, cooling time is the most significant factor contributes to the warpage condition and warpage have optimised by 38.7% after optimisation using the proposed approach. This finding shows that the application of conformal cooling channels with optimisation work will produce better quality of the moulded part. EDP Sciences 2017 Conference or Workshop Item PeerReviewed application/pdf en cc_by http://umpir.ump.edu.my/id/eprint/17736/1/Warpage%20Optimisation%20on%20the%20Moulded%20Part%20with%20Conformal%20Cooling%20Channels%20using%20Response%20Surface%20Methodology%20%28RSM%29%20and%20Glowworm%20Swarm%20Optimisation%20%28GSO%29.pdf application/pdf en http://umpir.ump.edu.my/id/eprint/17736/2/Warpage%20Optimisation%20on%20the%20Moulded%20Part%20with%20Conformal%20Cooling%20Channels%20using%20Response%20Surface%20Methodology%20%28RSM%29%20and%20Glowworm%20Swarm%20Optimisation%20%28GSO%291.pdf M. H. M., Hazwan and Z., Shayfull and S., Sharif and S. M., Nasir and Mohd Rashidi, Maarof (2017) Warpage Optimisation on the Moulded Part with Conformal Cooling Channels using Response Surface Methodology (RSM) and Glowworm Swarm Optimisation (GSO). In: 2016 Engineering Technology International Conference, ETIC 2016 , 5 Ogos 2016 , Ho Chi Minh, Vietnam. pp. 1-12., 97. ISSN 2261-236X (Published) https://doi.org/10.1051/matecconf/20179701104 DOI: 10 .1051/matecconf/20179701104
spellingShingle TJ Mechanical engineering and machinery
M. H. M., Hazwan
Z., Shayfull
S., Sharif
S. M., Nasir
Mohd Rashidi, Maarof
Warpage Optimisation on the Moulded Part with Conformal Cooling Channels using Response Surface Methodology (RSM) and Glowworm Swarm Optimisation (GSO)
title Warpage Optimisation on the Moulded Part with Conformal Cooling Channels using Response Surface Methodology (RSM) and Glowworm Swarm Optimisation (GSO)
title_full Warpage Optimisation on the Moulded Part with Conformal Cooling Channels using Response Surface Methodology (RSM) and Glowworm Swarm Optimisation (GSO)
title_fullStr Warpage Optimisation on the Moulded Part with Conformal Cooling Channels using Response Surface Methodology (RSM) and Glowworm Swarm Optimisation (GSO)
title_full_unstemmed Warpage Optimisation on the Moulded Part with Conformal Cooling Channels using Response Surface Methodology (RSM) and Glowworm Swarm Optimisation (GSO)
title_short Warpage Optimisation on the Moulded Part with Conformal Cooling Channels using Response Surface Methodology (RSM) and Glowworm Swarm Optimisation (GSO)
title_sort warpage optimisation on the moulded part with conformal cooling channels using response surface methodology rsm and glowworm swarm optimisation gso
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/17736/1/Warpage%20Optimisation%20on%20the%20Moulded%20Part%20with%20Conformal%20Cooling%20Channels%20using%20Response%20Surface%20Methodology%20%28RSM%29%20and%20Glowworm%20Swarm%20Optimisation%20%28GSO%29.pdf
http://umpir.ump.edu.my/id/eprint/17736/2/Warpage%20Optimisation%20on%20the%20Moulded%20Part%20with%20Conformal%20Cooling%20Channels%20using%20Response%20Surface%20Methodology%20%28RSM%29%20and%20Glowworm%20Swarm%20Optimisation%20%28GSO%291.pdf
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