Effects of Increasing Feed Rate on Tool Deterioration and Cutting Force during End Milling of 718Plus Superalloy Using Cemented Tungsten Carbide Tool
Understanding how feed rate (ft) affects tool deterioration during milling of Ni-based superalloys is practically important, but this understanding is currently insufficient. In the present study using a 718Plus Ni-based alloy and cemented tungsten carbide tool inserts, milling experiments were cond...
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| Format: | Article |
| Language: | English |
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MDPI AG
2017
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| Online Access: | http://umpir.ump.edu.my/id/eprint/18803/1/Effects%20of%20Increasing%20Feed%20Rate%20on%20Tool%20Deterioration.pdf |
| _version_ | 1825823933015785472 |
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| author | Nurul Hidayah, Razak Zhan, W. Chen Timotius, Pasang |
| author_facet | Nurul Hidayah, Razak Zhan, W. Chen Timotius, Pasang |
| author_sort | Nurul Hidayah, Razak |
| collection | UMP |
| description | Understanding how feed rate (ft) affects tool deterioration during milling of Ni-based superalloys is practically important, but this understanding is currently insufficient. In the present study using a 718Plus Ni-based alloy and cemented tungsten carbide tool inserts, milling experiments were conducted with ft = 0.10 mm/tooth under either dry or wet (with coolant) conditions. The results are compared to those based on using ft = 0.05 mm/tooth from previous studies. The milling force (F) was monitored, the cutting tool edge was examined and the flank wear (VBmax) was measured. As would be expected, an increase in ft increased F. It was found that F correlated well with VBmax for the high ft (0.1 mm/tooth) experiments, as opposed to the previously observed poor F-VBmax relationship for the lower ft (0.05 mm/tooth) value. This is explained, supported by detailed failure analysis of the cutting tool edges, by the deterioration mode to be dominantly edge chipping with a low occurrence of fracturing along the flank face when the high ft was used. This dominancy of the deterioration mode means that the tool edge and workpiece contact was consistent and thus resulted in a clear F-VBmax relationship. A clear F-VBmax relationship should then mean monitoring VBmax through monitoring F is possible. |
| first_indexed | 2024-03-06T12:18:28Z |
| format | Article |
| id | UMPir18803 |
| institution | Universiti Malaysia Pahang |
| language | English |
| last_indexed | 2024-03-06T12:18:28Z |
| publishDate | 2017 |
| publisher | MDPI AG |
| record_format | dspace |
| spelling | UMPir188032018-08-10T07:02:02Z http://umpir.ump.edu.my/id/eprint/18803/ Effects of Increasing Feed Rate on Tool Deterioration and Cutting Force during End Milling of 718Plus Superalloy Using Cemented Tungsten Carbide Tool Nurul Hidayah, Razak Zhan, W. Chen Timotius, Pasang TS Manufactures Understanding how feed rate (ft) affects tool deterioration during milling of Ni-based superalloys is practically important, but this understanding is currently insufficient. In the present study using a 718Plus Ni-based alloy and cemented tungsten carbide tool inserts, milling experiments were conducted with ft = 0.10 mm/tooth under either dry or wet (with coolant) conditions. The results are compared to those based on using ft = 0.05 mm/tooth from previous studies. The milling force (F) was monitored, the cutting tool edge was examined and the flank wear (VBmax) was measured. As would be expected, an increase in ft increased F. It was found that F correlated well with VBmax for the high ft (0.1 mm/tooth) experiments, as opposed to the previously observed poor F-VBmax relationship for the lower ft (0.05 mm/tooth) value. This is explained, supported by detailed failure analysis of the cutting tool edges, by the deterioration mode to be dominantly edge chipping with a low occurrence of fracturing along the flank face when the high ft was used. This dominancy of the deterioration mode means that the tool edge and workpiece contact was consistent and thus resulted in a clear F-VBmax relationship. A clear F-VBmax relationship should then mean monitoring VBmax through monitoring F is possible. MDPI AG 2017 Article PeerReviewed pdf en cc_by_4 http://umpir.ump.edu.my/id/eprint/18803/1/Effects%20of%20Increasing%20Feed%20Rate%20on%20Tool%20Deterioration.pdf Nurul Hidayah, Razak and Zhan, W. Chen and Timotius, Pasang (2017) Effects of Increasing Feed Rate on Tool Deterioration and Cutting Force during End Milling of 718Plus Superalloy Using Cemented Tungsten Carbide Tool. Metals, 7 (10). pp. 1-14. ISSN 2075-4701. (Published) http://www.mdpi.com/2075-4701/7/10/441 https://doi.org/10.3390/met7100441 |
| spellingShingle | TS Manufactures Nurul Hidayah, Razak Zhan, W. Chen Timotius, Pasang Effects of Increasing Feed Rate on Tool Deterioration and Cutting Force during End Milling of 718Plus Superalloy Using Cemented Tungsten Carbide Tool |
| title | Effects of Increasing Feed Rate on Tool Deterioration and Cutting Force during End Milling of 718Plus Superalloy Using Cemented Tungsten Carbide Tool |
| title_full | Effects of Increasing Feed Rate on Tool Deterioration and Cutting Force during End Milling of 718Plus Superalloy Using Cemented Tungsten Carbide Tool |
| title_fullStr | Effects of Increasing Feed Rate on Tool Deterioration and Cutting Force during End Milling of 718Plus Superalloy Using Cemented Tungsten Carbide Tool |
| title_full_unstemmed | Effects of Increasing Feed Rate on Tool Deterioration and Cutting Force during End Milling of 718Plus Superalloy Using Cemented Tungsten Carbide Tool |
| title_short | Effects of Increasing Feed Rate on Tool Deterioration and Cutting Force during End Milling of 718Plus Superalloy Using Cemented Tungsten Carbide Tool |
| title_sort | effects of increasing feed rate on tool deterioration and cutting force during end milling of 718plus superalloy using cemented tungsten carbide tool |
| topic | TS Manufactures |
| url | http://umpir.ump.edu.my/id/eprint/18803/1/Effects%20of%20Increasing%20Feed%20Rate%20on%20Tool%20Deterioration.pdf |
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