The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement
Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce setup time by using Extended SMED in automotive stamping line. An actual case study at an automotive company in Malaysia was conducted b...
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| Format: | Conference or Workshop Item |
| Language: | English |
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Universidade NOVA de Lisboa, Portugal
2017
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| Online Access: | http://umpir.ump.edu.my/id/eprint/21804/1/The%20study%20of%20extended%20single%20minute%20exchange%20of%20die.pdf |
| _version_ | 1796992827927822336 |
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| author | Azizul Qayyum, Basri N. M. Zuki, N. M. |
| author_facet | Azizul Qayyum, Basri N. M. Zuki, N. M. |
| author_sort | Azizul Qayyum, Basri |
| collection | UMP |
| description | Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce setup time by using Extended SMED in automotive stamping line. An actual case study at an automotive company in Malaysia was conducted based on parts supply failure cases. The observations, assessments and standard manufacturing implementation were carried out during the study. WITNESS simulation software was used in this study to identify the critical processes and also enable the validation of actual output based on the production planning. The result of the particular 1200 tonnage press line which produced six parts in one shift of operation with small lot size design has been identified and
improved. The outstanding improvement based on the Extended SMED compares to conventional SMED approach shows a decreasing changeover time from an average of 20.13 minute to 9.35 minute which is 53 % reduction. |
| first_indexed | 2024-03-06T12:25:25Z |
| format | Conference or Workshop Item |
| id | UMPir21804 |
| institution | Universiti Malaysia Pahang |
| language | English |
| last_indexed | 2024-03-06T12:25:25Z |
| publishDate | 2017 |
| publisher | Universidade NOVA de Lisboa, Portugal |
| record_format | dspace |
| spelling | UMPir218042021-05-05T01:27:15Z http://umpir.ump.edu.my/id/eprint/21804/ The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement Azizul Qayyum, Basri N. M. Zuki, N. M. TJ Mechanical engineering and machinery Single-Minute Exchange of Die (SMED) is a popular method used to optimize the die change processing time. The purpose of this study is to identify on how to reduce setup time by using Extended SMED in automotive stamping line. An actual case study at an automotive company in Malaysia was conducted based on parts supply failure cases. The observations, assessments and standard manufacturing implementation were carried out during the study. WITNESS simulation software was used in this study to identify the critical processes and also enable the validation of actual output based on the production planning. The result of the particular 1200 tonnage press line which produced six parts in one shift of operation with small lot size design has been identified and improved. The outstanding improvement based on the Extended SMED compares to conventional SMED approach shows a decreasing changeover time from an average of 20.13 minute to 9.35 minute which is 53 % reduction. Universidade NOVA de Lisboa, Portugal 2017 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/21804/1/The%20study%20of%20extended%20single%20minute%20exchange%20of%20die.pdf Azizul Qayyum, Basri and N. M. Zuki, N. M. (2017) The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement. In: The Proceedings of the 47th International Conference on Computers & Industrial Engineering (CIE47) , 11-13 October 2017 , Lisbon, Portugal. pp. 1-7. (149). ISSN 2164-8689 https://www.computers-and-ie.org/conferences/2017/1/15/47th-international-conference |
| spellingShingle | TJ Mechanical engineering and machinery Azizul Qayyum, Basri N. M. Zuki, N. M. The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement |
| title | The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement |
| title_full | The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement |
| title_fullStr | The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement |
| title_full_unstemmed | The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement |
| title_short | The study of extended single minute exchange of die (SMED) method in 1200 tonnage tandem press line for operation improvement |
| title_sort | study of extended single minute exchange of die smed method in 1200 tonnage tandem press line for operation improvement |
| topic | TJ Mechanical engineering and machinery |
| url | http://umpir.ump.edu.my/id/eprint/21804/1/The%20study%20of%20extended%20single%20minute%20exchange%20of%20die.pdf |
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