Thermal analysis of SUS 304 stainless steel using ethylene glycol/nanocellulose-based nanofluid coolant
Green cooling system usage in machining is getting favors to minimize the environmental effect such as pollutions. Around 20% of the machining cost is about coolant usage in flooded cooling technique. Even though coolant has a reasonably low cost, their handling and disposing cost are very high and...
| Main Authors: | , , , , , , , |
|---|---|
| Format: | Article |
| Language: | English English |
| Published: |
Springer-Verlag
2018
|
| Subjects: | |
| Online Access: | http://umpir.ump.edu.my/id/eprint/21952/1/Thermal%20Analysis%20of%20SUS%20304%20%20Stainless%20Steel%20Using%20Ethylene%20Glycol%20Nanocellulose%20Based%20Nanocoolant.pdf http://umpir.ump.edu.my/id/eprint/21952/7/Thermal%20analysis%20of%20SUS%20304%20stainless%20steel%20using%20ethylene1.pdf |
| _version_ | 1825812212488339456 |
|---|---|
| author | K., Kadirgama Keeran, Anamalai Ramachandran, Kaaliarasan D., Ramasamy Samykano, Mahendran Kottasamy, A. Lingenthiran, Samylingam M. M., Rahman |
| author_facet | K., Kadirgama Keeran, Anamalai Ramachandran, Kaaliarasan D., Ramasamy Samykano, Mahendran Kottasamy, A. Lingenthiran, Samylingam M. M., Rahman |
| author_sort | K., Kadirgama |
| collection | UMP |
| description | Green cooling system usage in machining is getting favors to minimize the environmental effect such as pollutions. Around 20% of the machining cost is about coolant usage in flooded cooling technique. Even though coolant has a reasonably low cost, their handling and disposing cost are very high and also, threatening toxic contents, disposal of used coolant is a big problem as it can lead to hazardous effect to the machining operates as well as to the environment. As an alternative, a cooling technique known as minimum quantity lubrication (MQL) was introduced in the machining operation. For MQL technique, the coolant should exhibit superior properties which are effective in machining operation when compared with the conventional machining coolant which is metal working fluid (MWF). Owing to the technology advancements by nanotechnology in nanomaterial, the nanofluid is a promising coolant that can replace the conventional machining coolant. In the present work, ethylene glycol/nanocellulose-based nanofluid is evaluated in terms of its thermo-physical properties and its effectiveness in machining performances which is temperature distribution in cutting tool and compare its effectiveness with MWF. Its effectiveness is tested in turning machining operation of SUS 304 stainless steel using cemented tungsten-cobalt (WC-Co)-coated carbide cutting insert. The turning operation by using ethylene glycol/nanocellulose-based nanofluid coolant with 0.5 vol% which exhibit a superior thermal conductivity of 0.449 W/m K than 0.267 W/m K thermal conductivity of MWF at 30 °C. The recorded lower amount of heat transfer to the cutting tool is 863 J compared with 1130 J when using MWF. On the other hand, the maximum temperature reading recorded at chip formed by using MWF is 225 °C whereas by using nanofluid is 154 °C which promises lower temperature distribution to chip formed during the machining operation. Also, the functionality of nanofluid as a thermal transport during machining is proven via chip formation observation analysis and scanning electron microscope (SEM) with energy-dispersive X-ray (EDX) spectrum analysis. |
| first_indexed | 2024-03-06T12:25:48Z |
| format | Article |
| id | UMPir21952 |
| institution | Universiti Malaysia Pahang |
| language | English English |
| last_indexed | 2024-03-06T12:25:48Z |
| publishDate | 2018 |
| publisher | Springer-Verlag |
| record_format | dspace |
| spelling | UMPir219522018-08-14T07:43:20Z http://umpir.ump.edu.my/id/eprint/21952/ Thermal analysis of SUS 304 stainless steel using ethylene glycol/nanocellulose-based nanofluid coolant K., Kadirgama Keeran, Anamalai Ramachandran, Kaaliarasan D., Ramasamy Samykano, Mahendran Kottasamy, A. Lingenthiran, Samylingam M. M., Rahman TJ Mechanical engineering and machinery Green cooling system usage in machining is getting favors to minimize the environmental effect such as pollutions. Around 20% of the machining cost is about coolant usage in flooded cooling technique. Even though coolant has a reasonably low cost, their handling and disposing cost are very high and also, threatening toxic contents, disposal of used coolant is a big problem as it can lead to hazardous effect to the machining operates as well as to the environment. As an alternative, a cooling technique known as minimum quantity lubrication (MQL) was introduced in the machining operation. For MQL technique, the coolant should exhibit superior properties which are effective in machining operation when compared with the conventional machining coolant which is metal working fluid (MWF). Owing to the technology advancements by nanotechnology in nanomaterial, the nanofluid is a promising coolant that can replace the conventional machining coolant. In the present work, ethylene glycol/nanocellulose-based nanofluid is evaluated in terms of its thermo-physical properties and its effectiveness in machining performances which is temperature distribution in cutting tool and compare its effectiveness with MWF. Its effectiveness is tested in turning machining operation of SUS 304 stainless steel using cemented tungsten-cobalt (WC-Co)-coated carbide cutting insert. The turning operation by using ethylene glycol/nanocellulose-based nanofluid coolant with 0.5 vol% which exhibit a superior thermal conductivity of 0.449 W/m K than 0.267 W/m K thermal conductivity of MWF at 30 °C. The recorded lower amount of heat transfer to the cutting tool is 863 J compared with 1130 J when using MWF. On the other hand, the maximum temperature reading recorded at chip formed by using MWF is 225 °C whereas by using nanofluid is 154 °C which promises lower temperature distribution to chip formed during the machining operation. Also, the functionality of nanofluid as a thermal transport during machining is proven via chip formation observation analysis and scanning electron microscope (SEM) with energy-dispersive X-ray (EDX) spectrum analysis. Springer-Verlag 2018-04 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/21952/1/Thermal%20Analysis%20of%20SUS%20304%20%20Stainless%20Steel%20Using%20Ethylene%20Glycol%20Nanocellulose%20Based%20Nanocoolant.pdf pdf en http://umpir.ump.edu.my/id/eprint/21952/7/Thermal%20analysis%20of%20SUS%20304%20stainless%20steel%20using%20ethylene1.pdf K., Kadirgama and Keeran, Anamalai and Ramachandran, Kaaliarasan and D., Ramasamy and Samykano, Mahendran and Kottasamy, A. and Lingenthiran, Samylingam and M. M., Rahman (2018) Thermal analysis of SUS 304 stainless steel using ethylene glycol/nanocellulose-based nanofluid coolant. The International Journal of Advanced Manufacturing Technology, 97 (5-8). pp. 2061-2076. ISSN 0268-3768 (Print), 1433-3015 (Online). (Published) https://doi.org/10.1007/s00170-018-2061-3 https://doi.org/10.1007/s00170-018-2061-3 |
| spellingShingle | TJ Mechanical engineering and machinery K., Kadirgama Keeran, Anamalai Ramachandran, Kaaliarasan D., Ramasamy Samykano, Mahendran Kottasamy, A. Lingenthiran, Samylingam M. M., Rahman Thermal analysis of SUS 304 stainless steel using ethylene glycol/nanocellulose-based nanofluid coolant |
| title | Thermal analysis of SUS 304 stainless steel using ethylene glycol/nanocellulose-based nanofluid coolant |
| title_full | Thermal analysis of SUS 304 stainless steel using ethylene glycol/nanocellulose-based nanofluid coolant |
| title_fullStr | Thermal analysis of SUS 304 stainless steel using ethylene glycol/nanocellulose-based nanofluid coolant |
| title_full_unstemmed | Thermal analysis of SUS 304 stainless steel using ethylene glycol/nanocellulose-based nanofluid coolant |
| title_short | Thermal analysis of SUS 304 stainless steel using ethylene glycol/nanocellulose-based nanofluid coolant |
| title_sort | thermal analysis of sus 304 stainless steel using ethylene glycol nanocellulose based nanofluid coolant |
| topic | TJ Mechanical engineering and machinery |
| url | http://umpir.ump.edu.my/id/eprint/21952/1/Thermal%20Analysis%20of%20SUS%20304%20%20Stainless%20Steel%20Using%20Ethylene%20Glycol%20Nanocellulose%20Based%20Nanocoolant.pdf http://umpir.ump.edu.my/id/eprint/21952/7/Thermal%20analysis%20of%20SUS%20304%20stainless%20steel%20using%20ethylene1.pdf |
| work_keys_str_mv | AT kkadirgama thermalanalysisofsus304stainlesssteelusingethyleneglycolnanocellulosebasednanofluidcoolant AT keerananamalai thermalanalysisofsus304stainlesssteelusingethyleneglycolnanocellulosebasednanofluidcoolant AT ramachandrankaaliarasan thermalanalysisofsus304stainlesssteelusingethyleneglycolnanocellulosebasednanofluidcoolant AT dramasamy thermalanalysisofsus304stainlesssteelusingethyleneglycolnanocellulosebasednanofluidcoolant AT samykanomahendran thermalanalysisofsus304stainlesssteelusingethyleneglycolnanocellulosebasednanofluidcoolant AT kottasamya thermalanalysisofsus304stainlesssteelusingethyleneglycolnanocellulosebasednanofluidcoolant AT lingenthiransamylingam thermalanalysisofsus304stainlesssteelusingethyleneglycolnanocellulosebasednanofluidcoolant AT mmrahman thermalanalysisofsus304stainlesssteelusingethyleneglycolnanocellulosebasednanofluidcoolant |