Multi-responses optimization in dry turning of a stainless steel as a key factor in minimum energy

The machining of stainless steel is of interest because of its corrosion resistance and high strength. Usually, this process involves the application of cutting fluids, which negatively affect the environment, ecologic, and health impacts. Therefore, dry machining is the optimum solution, when appli...

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Main Authors: Bagaber, Salem Abdullah, A. R., Yusoff
Formato: Artigo
Idioma:English
Publicado em: Springer-Verlag 2018
Assuntos:
Acesso em linha:http://umpir.ump.edu.my/id/eprint/23307/1/Multi-responses%20optimization%20in%20dry%20turning1.pdf
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author Bagaber, Salem Abdullah
A. R., Yusoff
author_facet Bagaber, Salem Abdullah
A. R., Yusoff
author_sort Bagaber, Salem Abdullah
collection UMP
description The machining of stainless steel is of interest because of its corrosion resistance and high strength. Usually, this process involves the application of cutting fluids, which negatively affect the environment, ecologic, and health impacts. Therefore, dry machining is the optimum solution, when applicable. Moreover, due to the high cost of cubic boron nitride (CBN) cutting edge, the improved performance is important for hard finish turning. Reducing energy consumption under dry condition should consider for sustainable machining. This study aims to optimize machining parameters (i.e. power consumption and surface roughness) of stainless steel 316 with CBN tool under dry conditions. A multi-responses based on response surface methodology with Box-Behnken design (BBD) was employed to optimize machining parameters. A compound desirability function was applied to determine optimum levels and contribution of parameters. A validation test was conducted to confirm results. This combination of parameters resulted in the minimum power consumption of 6.78% and decreased surface roughness by 13.89%. This method also effectively reduces the environmental effects in terms of noncutting fluid use and less energy required which is affected in sustainable of machining.
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spelling UMPir233072019-10-15T08:01:16Z http://umpir.ump.edu.my/id/eprint/23307/ Multi-responses optimization in dry turning of a stainless steel as a key factor in minimum energy Bagaber, Salem Abdullah A. R., Yusoff TJ Mechanical engineering and machinery The machining of stainless steel is of interest because of its corrosion resistance and high strength. Usually, this process involves the application of cutting fluids, which negatively affect the environment, ecologic, and health impacts. Therefore, dry machining is the optimum solution, when applicable. Moreover, due to the high cost of cubic boron nitride (CBN) cutting edge, the improved performance is important for hard finish turning. Reducing energy consumption under dry condition should consider for sustainable machining. This study aims to optimize machining parameters (i.e. power consumption and surface roughness) of stainless steel 316 with CBN tool under dry conditions. A multi-responses based on response surface methodology with Box-Behnken design (BBD) was employed to optimize machining parameters. A compound desirability function was applied to determine optimum levels and contribution of parameters. A validation test was conducted to confirm results. This combination of parameters resulted in the minimum power consumption of 6.78% and decreased surface roughness by 13.89%. This method also effectively reduces the environmental effects in terms of noncutting fluid use and less energy required which is affected in sustainable of machining. Springer-Verlag 2018 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/23307/1/Multi-responses%20optimization%20in%20dry%20turning1.pdf Bagaber, Salem Abdullah and A. R., Yusoff (2018) Multi-responses optimization in dry turning of a stainless steel as a key factor in minimum energy. The International Journal of Advanced Manufacturing Technology, 96 (1-4). pp. 1109-1122. ISSN 0268-3768 (Print), 1433-3015 (Online). (Published) https://doi.org/10.1007/s00170-018-1668-8 https://doi.org/10.1007/s00170-018-1668-8
spellingShingle TJ Mechanical engineering and machinery
Bagaber, Salem Abdullah
A. R., Yusoff
Multi-responses optimization in dry turning of a stainless steel as a key factor in minimum energy
title Multi-responses optimization in dry turning of a stainless steel as a key factor in minimum energy
title_full Multi-responses optimization in dry turning of a stainless steel as a key factor in minimum energy
title_fullStr Multi-responses optimization in dry turning of a stainless steel as a key factor in minimum energy
title_full_unstemmed Multi-responses optimization in dry turning of a stainless steel as a key factor in minimum energy
title_short Multi-responses optimization in dry turning of a stainless steel as a key factor in minimum energy
title_sort multi responses optimization in dry turning of a stainless steel as a key factor in minimum energy
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/23307/1/Multi-responses%20optimization%20in%20dry%20turning1.pdf
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