Six sigma approach to improve stripping quality of automotive electronics component - A case study

Lacking of problem solving skill techniques and cooperation between support groups are the two obstacles that always been faced in actual production line. Inadequate detail analysis and inappropriate technique in solving the problem may cause the repeating issues which may give impact to the organiz...

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Main Authors: Noraini, Mohd Razali, Siti Murni, Mohamad Khadri, Ee, Toh Con
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing 2018
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/23315/1/Six%20sigma%20approach%20to%20improve%20stripping%20quality%20of%20automotive%20electronics%20component.pdf
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author Noraini, Mohd Razali
Siti Murni, Mohamad Khadri
Ee, Toh Con
author_facet Noraini, Mohd Razali
Siti Murni, Mohamad Khadri
Ee, Toh Con
author_sort Noraini, Mohd Razali
collection UMP
description Lacking of problem solving skill techniques and cooperation between support groups are the two obstacles that always been faced in actual production line. Inadequate detail analysis and inappropriate technique in solving the problem may cause the repeating issues which may give impact to the organization performance. This study utilizes a well-structured six sigma DMAIC with combination of other problem solving tools to solve product quality problem in manufacturing of automotive electronics component. The study is concentrated at the stripping process, a critical process steps with highest rejection rate that contribute to the scrap and rework performance. The detail analysis is conducted in the analysis phase to identify the actual root cause of the problem. Then several improvement activities are implemented and the results show that the rejection rate due to stripping defect decrease tremendously and the process capability index improved from 0.75 to 1.67. This results prove that the six sigma approach used to tackle the quality problem is substantially effective.
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spelling UMPir233152019-05-16T06:40:34Z http://umpir.ump.edu.my/id/eprint/23315/ Six sigma approach to improve stripping quality of automotive electronics component - A case study Noraini, Mohd Razali Siti Murni, Mohamad Khadri Ee, Toh Con TS Manufactures Lacking of problem solving skill techniques and cooperation between support groups are the two obstacles that always been faced in actual production line. Inadequate detail analysis and inappropriate technique in solving the problem may cause the repeating issues which may give impact to the organization performance. This study utilizes a well-structured six sigma DMAIC with combination of other problem solving tools to solve product quality problem in manufacturing of automotive electronics component. The study is concentrated at the stripping process, a critical process steps with highest rejection rate that contribute to the scrap and rework performance. The detail analysis is conducted in the analysis phase to identify the actual root cause of the problem. Then several improvement activities are implemented and the results show that the rejection rate due to stripping defect decrease tremendously and the process capability index improved from 0.75 to 1.67. This results prove that the six sigma approach used to tackle the quality problem is substantially effective. IOP Publishing 2018-03 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/23315/1/Six%20sigma%20approach%20to%20improve%20stripping%20quality%20of%20automotive%20electronics%20component.pdf Noraini, Mohd Razali and Siti Murni, Mohamad Khadri and Ee, Toh Con (2018) Six sigma approach to improve stripping quality of automotive electronics component - A case study. In: 4th Asia Pacific Conference on Manufacturing Systems and the 3rd International Manufacturing Engineering Conference, APCOMS-iMEC 2017 , 7-8 December 2017 , Yogyakarta, Indonesia. pp. 1-7., 319 (1). ISSN 1757-8981 (Print); 1757-899X (Online) https://iopscience.iop.org/article/10.1088/1757-899X/319/1/012026/pdf
spellingShingle TS Manufactures
Noraini, Mohd Razali
Siti Murni, Mohamad Khadri
Ee, Toh Con
Six sigma approach to improve stripping quality of automotive electronics component - A case study
title Six sigma approach to improve stripping quality of automotive electronics component - A case study
title_full Six sigma approach to improve stripping quality of automotive electronics component - A case study
title_fullStr Six sigma approach to improve stripping quality of automotive electronics component - A case study
title_full_unstemmed Six sigma approach to improve stripping quality of automotive electronics component - A case study
title_short Six sigma approach to improve stripping quality of automotive electronics component - A case study
title_sort six sigma approach to improve stripping quality of automotive electronics component a case study
topic TS Manufactures
url http://umpir.ump.edu.my/id/eprint/23315/1/Six%20sigma%20approach%20to%20improve%20stripping%20quality%20of%20automotive%20electronics%20component.pdf
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