Integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process

This paper presents an experimental validation to compare stability lobes diagram between flood and minimal quantity lubrication condition in milling. The cutting condition is the most important factor contributing the machined work piece surface and in determining the acceptable cutting parameters...

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Main Authors: Wan Azlan, Wan Mohd Nowalid, A. R., Yusoff
Format: Conference or Workshop Item
Language:English
Published: 2015
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/23323/7/Integrated%20Chatter%20Avoidance%20and%20Minimum%20Quantity%20Lubrication%20Conditions.pdf
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author Wan Azlan, Wan Mohd Nowalid
A. R., Yusoff
author_facet Wan Azlan, Wan Mohd Nowalid
A. R., Yusoff
author_sort Wan Azlan, Wan Mohd Nowalid
collection UMP
description This paper presents an experimental validation to compare stability lobes diagram between flood and minimal quantity lubrication condition in milling. The cutting condition is the most important factor contributing the machined work piece surface and in determining the acceptable cutting parameters for high productivity in metal cutting industries. Analytical and experimental identifications of the chatter frequencies in millingprocesses are presented.In the case of milling, there are several frequency sets arising from the vibration signals, as opposed to thesingle well-defined chatter frequency of the unstable turning process. Frequency diagrams are constructed analytically and attached to the stability charts of mechanical models of high-speed milling. The corresponding quasiperiodic solutions of the governing time-periodic delay-differential equations are also identified with some milling experiments in the case of highly intermittent cutting.The predicted stability lobes are compared with the micro-milling force signals transformed into the frequency domain. It is observed that the predicted stability limits result in good correlation with the experimentally obtained chatter free conditions.
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spelling UMPir233232019-04-25T07:22:41Z http://umpir.ump.edu.my/id/eprint/23323/ Integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process Wan Azlan, Wan Mohd Nowalid A. R., Yusoff TJ Mechanical engineering and machinery This paper presents an experimental validation to compare stability lobes diagram between flood and minimal quantity lubrication condition in milling. The cutting condition is the most important factor contributing the machined work piece surface and in determining the acceptable cutting parameters for high productivity in metal cutting industries. Analytical and experimental identifications of the chatter frequencies in millingprocesses are presented.In the case of milling, there are several frequency sets arising from the vibration signals, as opposed to thesingle well-defined chatter frequency of the unstable turning process. Frequency diagrams are constructed analytically and attached to the stability charts of mechanical models of high-speed milling. The corresponding quasiperiodic solutions of the governing time-periodic delay-differential equations are also identified with some milling experiments in the case of highly intermittent cutting.The predicted stability lobes are compared with the micro-milling force signals transformed into the frequency domain. It is observed that the predicted stability limits result in good correlation with the experimentally obtained chatter free conditions. 2015 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/23323/7/Integrated%20Chatter%20Avoidance%20and%20Minimum%20Quantity%20Lubrication%20Conditions.pdf Wan Azlan, Wan Mohd Nowalid and A. R., Yusoff (2015) Integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process. In: Advanced Manufacturing Processing Technology(AMPT2015) , 20-21 November 2015 , Madrid, Spain. p. 1.. (Submitted) (Submitted)
spellingShingle TJ Mechanical engineering and machinery
Wan Azlan, Wan Mohd Nowalid
A. R., Yusoff
Integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process
title Integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process
title_full Integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process
title_fullStr Integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process
title_full_unstemmed Integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process
title_short Integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process
title_sort integrated chatter avoidance and minimum quantity lubrication conditions for chatter vibration problem in the machining process
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/23323/7/Integrated%20Chatter%20Avoidance%20and%20Minimum%20Quantity%20Lubrication%20Conditions.pdf
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AT aryusoff integratedchatteravoidanceandminimumquantitylubricationconditionsforchattervibrationprobleminthemachiningprocess