Investigations on performance characteristics of GFRP composites in milling

Milling of glass fiber reinforced polymer (GFRP) composites becomes essential in order to enhance its surface quality by improving its dimensional tolerances, and minimizing the surface defects. In present work, investigations were done to optimize the four important milling parameters, namely, spin...

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Main Authors: Prasanth, I. S. N. V. R., Ravishankar, D. V., Hussain, M. Manzoor, Badiganti, Chandra Mouli, Sharma, Vinod Kumar, Pathak, Sunil
Format: Article
Language:English
Published: Springer-Verlag 2018
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/23505/1/Investigations%20on%20performance%20characteristics%20of%20GFRP1.pdf
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author Prasanth, I. S. N. V. R.
Ravishankar, D. V.
Hussain, M. Manzoor
Badiganti, Chandra Mouli
Sharma, Vinod Kumar
Pathak, Sunil
author_facet Prasanth, I. S. N. V. R.
Ravishankar, D. V.
Hussain, M. Manzoor
Badiganti, Chandra Mouli
Sharma, Vinod Kumar
Pathak, Sunil
author_sort Prasanth, I. S. N. V. R.
collection UMP
description Milling of glass fiber reinforced polymer (GFRP) composites becomes essential in order to enhance its surface quality by improving its dimensional tolerances, and minimizing the surface defects. In present work, investigations were done to optimize the four important milling parameters, namely, spindle speed (N), feed rate (f), depth of cut (t), and type of milling tool on performance characteristics (i.e., machining force (Fm) and surface roughness (Ra)). Taguchi L25 orthogonal array was used for experimental planning, and analysis of variance (ANOVA) has been used to identify the contribution of each considered parameters on performance characteristics of unidirectional (UD) GFRP composites. Optimum combination of parameters, i.e., spindle speed 1950 rpm, feed rate 1 mm/s, depth of cut 1 mm, and type of milling tool as two-fluted brazed carbide tipped end mill tool, were identified to achieve minimum values of machining force and surface roughness. Scanning electron microscope (SEM) was used to study the surface morphology of UD-GFRP composite laminates. Minimized subsurface damages were found, when milled with customized two-fluted brazed carbide tipped end mill tool.
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spelling UMPir235052018-12-28T08:40:42Z http://umpir.ump.edu.my/id/eprint/23505/ Investigations on performance characteristics of GFRP composites in milling Prasanth, I. S. N. V. R. Ravishankar, D. V. Hussain, M. Manzoor Badiganti, Chandra Mouli Sharma, Vinod Kumar Pathak, Sunil T Technology (General) Milling of glass fiber reinforced polymer (GFRP) composites becomes essential in order to enhance its surface quality by improving its dimensional tolerances, and minimizing the surface defects. In present work, investigations were done to optimize the four important milling parameters, namely, spindle speed (N), feed rate (f), depth of cut (t), and type of milling tool on performance characteristics (i.e., machining force (Fm) and surface roughness (Ra)). Taguchi L25 orthogonal array was used for experimental planning, and analysis of variance (ANOVA) has been used to identify the contribution of each considered parameters on performance characteristics of unidirectional (UD) GFRP composites. Optimum combination of parameters, i.e., spindle speed 1950 rpm, feed rate 1 mm/s, depth of cut 1 mm, and type of milling tool as two-fluted brazed carbide tipped end mill tool, were identified to achieve minimum values of machining force and surface roughness. Scanning electron microscope (SEM) was used to study the surface morphology of UD-GFRP composite laminates. Minimized subsurface damages were found, when milled with customized two-fluted brazed carbide tipped end mill tool. Springer-Verlag 2018 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/23505/1/Investigations%20on%20performance%20characteristics%20of%20GFRP1.pdf Prasanth, I. S. N. V. R. and Ravishankar, D. V. and Hussain, M. Manzoor and Badiganti, Chandra Mouli and Sharma, Vinod Kumar and Pathak, Sunil (2018) Investigations on performance characteristics of GFRP composites in milling. The International Journal of Advanced Manufacturing Technology, 99 (5-8). pp. 1351-1360. ISSN 0268-3768 (Print), 1433-3015 (Online). (Published) https://doi.org/10.1007/s00170-018-2544-2 https://doi.org/10.1007/s00170-018-2544-2
spellingShingle T Technology (General)
Prasanth, I. S. N. V. R.
Ravishankar, D. V.
Hussain, M. Manzoor
Badiganti, Chandra Mouli
Sharma, Vinod Kumar
Pathak, Sunil
Investigations on performance characteristics of GFRP composites in milling
title Investigations on performance characteristics of GFRP composites in milling
title_full Investigations on performance characteristics of GFRP composites in milling
title_fullStr Investigations on performance characteristics of GFRP composites in milling
title_full_unstemmed Investigations on performance characteristics of GFRP composites in milling
title_short Investigations on performance characteristics of GFRP composites in milling
title_sort investigations on performance characteristics of gfrp composites in milling
topic T Technology (General)
url http://umpir.ump.edu.my/id/eprint/23505/1/Investigations%20on%20performance%20characteristics%20of%20GFRP1.pdf
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