Noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at CNC area

are over and insufficient stripping because of the air micro grinder that need frequently maintenance. Changes of system from pneumatic and electrical system is the main solution to this problem. After the changes, electrical system shows the lowest noise contribution to the surrounding and the chan...

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Main Author: Nur Atiqah, Alias
Format: Undergraduates Project Papers
Language:English
Published: 2018
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/23599/1/Noise%20reduction%20and%20cost%20saving%20analysis%20for%20pneumatic%20and%20electrical%20system%20of%20microgrinder%20at%20CNC%20area.pdf
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author Nur Atiqah, Alias
author_facet Nur Atiqah, Alias
author_sort Nur Atiqah, Alias
collection UMP
description are over and insufficient stripping because of the air micro grinder that need frequently maintenance. Changes of system from pneumatic and electrical system is the main solution to this problem. After the changes, electrical system shows the lowest noise contribution to the surrounding and the changes help from 161% to 244% noise reduction. The permissible exposure limits (PELs) of noise based on Occupational Safety and Health (OSHA) criterion can also be meet when the changes of system occur. In addition, the benefits from the changes of the system is USD 273.26 with only 3 month of payback period and 97% return of investment (ROI). This high ROI means the investment’s gain compare favorably to its cost. Based on total saving in term of labour cost, the total downtime of the machine is decreasing causing increasing of the effective hour and directly proportionally increase in total saving of labour cost. Indirectly when the system changes, the machine downtime is minimized that provide maximized efficiency, increases machine availability which in turn increase through output and minimized reject that also reduces order lead times and increase customer satisfaction. At the same time, ergonomic in occupational safety and health can be achieved when the noise exposure follows the OSHA criterion and it’s also help increases the total saving in two main categories for the company itself which is in term of part and labour.
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spelling UMPir235992023-10-18T04:35:56Z http://umpir.ump.edu.my/id/eprint/23599/ Noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at CNC area Nur Atiqah, Alias TS Manufactures are over and insufficient stripping because of the air micro grinder that need frequently maintenance. Changes of system from pneumatic and electrical system is the main solution to this problem. After the changes, electrical system shows the lowest noise contribution to the surrounding and the changes help from 161% to 244% noise reduction. The permissible exposure limits (PELs) of noise based on Occupational Safety and Health (OSHA) criterion can also be meet when the changes of system occur. In addition, the benefits from the changes of the system is USD 273.26 with only 3 month of payback period and 97% return of investment (ROI). This high ROI means the investment’s gain compare favorably to its cost. Based on total saving in term of labour cost, the total downtime of the machine is decreasing causing increasing of the effective hour and directly proportionally increase in total saving of labour cost. Indirectly when the system changes, the machine downtime is minimized that provide maximized efficiency, increases machine availability which in turn increase through output and minimized reject that also reduces order lead times and increase customer satisfaction. At the same time, ergonomic in occupational safety and health can be achieved when the noise exposure follows the OSHA criterion and it’s also help increases the total saving in two main categories for the company itself which is in term of part and labour. 2018-03 Undergraduates Project Papers NonPeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/23599/1/Noise%20reduction%20and%20cost%20saving%20analysis%20for%20pneumatic%20and%20electrical%20system%20of%20microgrinder%20at%20CNC%20area.pdf Nur Atiqah, Alias (2018) Noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at CNC area. Faculty of Manufacturing Engineering, Universiti Malaysia Pahang.
spellingShingle TS Manufactures
Nur Atiqah, Alias
Noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at CNC area
title Noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at CNC area
title_full Noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at CNC area
title_fullStr Noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at CNC area
title_full_unstemmed Noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at CNC area
title_short Noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at CNC area
title_sort noise reduction and cost saving analysis for pneumatic and electrical system of microgrinder at cnc area
topic TS Manufactures
url http://umpir.ump.edu.my/id/eprint/23599/1/Noise%20reduction%20and%20cost%20saving%20analysis%20for%20pneumatic%20and%20electrical%20system%20of%20microgrinder%20at%20CNC%20area.pdf
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