RSM model to evaluate material removal rate in EDM of Ti-5Al-2.5Sn using graphite electrode

The usage of electrical discharge machining (EDM) is increasing gradually owing to its capability to cut precisely, geometrically complex material regardless hardness. Many process parameters greatly affect the EDM performance and complicated mechanism of the process result the lag of established th...

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Main Authors: Md. Ashikur, Rahman Khan, M. M., Rahman, K., Kadirgama, A. R., Ismail
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing Ltd 2012
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/25130/1/RSM%20model%20to%20evaluate%20material%20removal%20rate%20in%20EDM%20of%20Ti-5Al-2.5Sn.pdf
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author Md. Ashikur, Rahman Khan
M. M., Rahman
K., Kadirgama
A. R., Ismail
author_facet Md. Ashikur, Rahman Khan
M. M., Rahman
K., Kadirgama
A. R., Ismail
author_sort Md. Ashikur, Rahman Khan
collection UMP
description The usage of electrical discharge machining (EDM) is increasing gradually owing to its capability to cut precisely, geometrically complex material regardless hardness. Many process parameters greatly affect the EDM performance and complicated mechanism of the process result the lag of established theory. Hence, it becomes important to select the proper parameter set for different machining stages in order to promote efficiency. In view of these barriers, it is attempted to establish a model which can accurately predict the material removal rate (MRR) of titanium alloy by correlating the process parameter. Effect of the parameters on MRR is investigated as well. Experiment is conducted utilizing the graphite electrode maintaining negative polarity. Analysis and modelling is carried out based on design of experiment as well as response surface methodology. The agreeable accuracy is obtained and thus the model can become a precise tool setting the EDM process cost effective and efficient. Moreover, high ampere, short pulse-off time and low servo-voltage combined with about 250 μs pulse-on time generate the highest MRR.
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spelling UMPir251302019-11-11T01:37:19Z http://umpir.ump.edu.my/id/eprint/25130/ RSM model to evaluate material removal rate in EDM of Ti-5Al-2.5Sn using graphite electrode Md. Ashikur, Rahman Khan M. M., Rahman K., Kadirgama A. R., Ismail TJ Mechanical engineering and machinery The usage of electrical discharge machining (EDM) is increasing gradually owing to its capability to cut precisely, geometrically complex material regardless hardness. Many process parameters greatly affect the EDM performance and complicated mechanism of the process result the lag of established theory. Hence, it becomes important to select the proper parameter set for different machining stages in order to promote efficiency. In view of these barriers, it is attempted to establish a model which can accurately predict the material removal rate (MRR) of titanium alloy by correlating the process parameter. Effect of the parameters on MRR is investigated as well. Experiment is conducted utilizing the graphite electrode maintaining negative polarity. Analysis and modelling is carried out based on design of experiment as well as response surface methodology. The agreeable accuracy is obtained and thus the model can become a precise tool setting the EDM process cost effective and efficient. Moreover, high ampere, short pulse-off time and low servo-voltage combined with about 250 μs pulse-on time generate the highest MRR. IOP Publishing Ltd 2012 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/25130/1/RSM%20model%20to%20evaluate%20material%20removal%20rate%20in%20EDM%20of%20Ti-5Al-2.5Sn.pdf Md. Ashikur, Rahman Khan and M. M., Rahman and K., Kadirgama and A. R., Ismail (2012) RSM model to evaluate material removal rate in EDM of Ti-5Al-2.5Sn using graphite electrode. In: 1st International Conference on Mechanical Engineering Research, ICMER 2011 , 5-7 Disember 2011 , Kuantan, Pahang Darul Makmur. pp. 1-9., 36 (012016). ISSN 1757-899X (Published) https://doi.org/10.1088/1757-899X/36/1/012016
spellingShingle TJ Mechanical engineering and machinery
Md. Ashikur, Rahman Khan
M. M., Rahman
K., Kadirgama
A. R., Ismail
RSM model to evaluate material removal rate in EDM of Ti-5Al-2.5Sn using graphite electrode
title RSM model to evaluate material removal rate in EDM of Ti-5Al-2.5Sn using graphite electrode
title_full RSM model to evaluate material removal rate in EDM of Ti-5Al-2.5Sn using graphite electrode
title_fullStr RSM model to evaluate material removal rate in EDM of Ti-5Al-2.5Sn using graphite electrode
title_full_unstemmed RSM model to evaluate material removal rate in EDM of Ti-5Al-2.5Sn using graphite electrode
title_short RSM model to evaluate material removal rate in EDM of Ti-5Al-2.5Sn using graphite electrode
title_sort rsm model to evaluate material removal rate in edm of ti 5al 2 5sn using graphite electrode
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/25130/1/RSM%20model%20to%20evaluate%20material%20removal%20rate%20in%20EDM%20of%20Ti-5Al-2.5Sn.pdf
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