PID implementation of heating tank in mini automation plant using programmable logic controller (PLC)

This paper presents the implementation of PID controller using Programmable Logic Controller (PLC) in heating tank of mini automation plant. PID controller is implemented by using ladder diagram in PLC OMRON CJIM-CPU12. A temperature control unit CJ1W-TC001 is also used where the temperature control...

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Main Authors: Reza Ezuan, Samin, Lee, Ming Jie, Mohd Anwar, Zawawi
Format: Conference or Workshop Item
Language:English
Published: IEEE 2011
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/26198/1/PID%20implementation%20of%20heating%20tank%20in%20mini%20automation%20plant%20using%20programmable%20.pdf
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author Reza Ezuan, Samin
Lee, Ming Jie
Mohd Anwar, Zawawi
author_facet Reza Ezuan, Samin
Lee, Ming Jie
Mohd Anwar, Zawawi
author_sort Reza Ezuan, Samin
collection UMP
description This paper presents the implementation of PID controller using Programmable Logic Controller (PLC) in heating tank of mini automation plant. PID controller is implemented by using ladder diagram in PLC OMRON CJIM-CPU12. A temperature control unit CJ1W-TC001 is also used where the temperature control unit is a special I/O unit that receives inputs directly from thermocouple, to perform PID control. Desired temperature or set point (SP) is set by the user using the Human Machine Interface (HMI) and the controller within the PLC will try to maintain the current temperature base on the set point temperature set by the user. Temperature control is very difficult to be implemented by using ordinary control techniques; hence the purpose of this research is to implement PID controller design using programmable logic controller (PLC) in order to control the time to heat up a particular solution to a desired temperature efficiently without scarifying the stability of the system. A complete analysis using different kind of PID parameters is presented in terms of system response. Performance of the controller is examined in terms of settling time, rise time and percent overshoot. Finally, a comparative assessment of the PID controller on the system performance is presented and discussed.
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spelling UMPir261982020-02-07T03:44:50Z http://umpir.ump.edu.my/id/eprint/26198/ PID implementation of heating tank in mini automation plant using programmable logic controller (PLC) Reza Ezuan, Samin Lee, Ming Jie Mohd Anwar, Zawawi TK Electrical engineering. Electronics Nuclear engineering This paper presents the implementation of PID controller using Programmable Logic Controller (PLC) in heating tank of mini automation plant. PID controller is implemented by using ladder diagram in PLC OMRON CJIM-CPU12. A temperature control unit CJ1W-TC001 is also used where the temperature control unit is a special I/O unit that receives inputs directly from thermocouple, to perform PID control. Desired temperature or set point (SP) is set by the user using the Human Machine Interface (HMI) and the controller within the PLC will try to maintain the current temperature base on the set point temperature set by the user. Temperature control is very difficult to be implemented by using ordinary control techniques; hence the purpose of this research is to implement PID controller design using programmable logic controller (PLC) in order to control the time to heat up a particular solution to a desired temperature efficiently without scarifying the stability of the system. A complete analysis using different kind of PID parameters is presented in terms of system response. Performance of the controller is examined in terms of settling time, rise time and percent overshoot. Finally, a comparative assessment of the PID controller on the system performance is presented and discussed. IEEE 2011 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/26198/1/PID%20implementation%20of%20heating%20tank%20in%20mini%20automation%20plant%20using%20programmable%20.pdf Reza Ezuan, Samin and Lee, Ming Jie and Mohd Anwar, Zawawi (2011) PID implementation of heating tank in mini automation plant using programmable logic controller (PLC). In: 1st International Conference on Electrical, Control and Computer Engineering 2011 (InECCE 2011). , 21-22 June 2011 , Hyatt Regency, Kuantan, Pahang, Malaysia. pp. 515-519.. ISBN 978-1-61284-229-5 (Published) https://doi.org/10.1109/INECCE.2011.5953937
spellingShingle TK Electrical engineering. Electronics Nuclear engineering
Reza Ezuan, Samin
Lee, Ming Jie
Mohd Anwar, Zawawi
PID implementation of heating tank in mini automation plant using programmable logic controller (PLC)
title PID implementation of heating tank in mini automation plant using programmable logic controller (PLC)
title_full PID implementation of heating tank in mini automation plant using programmable logic controller (PLC)
title_fullStr PID implementation of heating tank in mini automation plant using programmable logic controller (PLC)
title_full_unstemmed PID implementation of heating tank in mini automation plant using programmable logic controller (PLC)
title_short PID implementation of heating tank in mini automation plant using programmable logic controller (PLC)
title_sort pid implementation of heating tank in mini automation plant using programmable logic controller plc
topic TK Electrical engineering. Electronics Nuclear engineering
url http://umpir.ump.edu.my/id/eprint/26198/1/PID%20implementation%20of%20heating%20tank%20in%20mini%20automation%20plant%20using%20programmable%20.pdf
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AT leemingjie pidimplementationofheatingtankinminiautomationplantusingprogrammablelogiccontrollerplc
AT mohdanwarzawawi pidimplementationofheatingtankinminiautomationplantusingprogrammablelogiccontrollerplc