End milling finite element method for cutting force prediction and material removal analysis

The paper presents an orthogonal cutting finite element model analysis on Aluminum 6061 in order to investigate the effect of different number of cutting tool flutes (two and four) on the von misses stress distribution and analysis of cutting forces in three force direction which are in Fx,Fy,Fz. Th...

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Main Authors: Suraidah, S., Muhamad Ridzuwan, ., Gebremariam, M. A., Azmir, Azhari, Kassa, Freselam Mulubrhan
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing 2020
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/29281/1/End%20milling%20finite%20element%20method.pdf
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author Suraidah, S.
Muhamad Ridzuwan, .
Gebremariam, M. A.
Azmir, Azhari
Kassa, Freselam Mulubrhan
author_facet Suraidah, S.
Muhamad Ridzuwan, .
Gebremariam, M. A.
Azmir, Azhari
Kassa, Freselam Mulubrhan
author_sort Suraidah, S.
collection UMP
description The paper presents an orthogonal cutting finite element model analysis on Aluminum 6061 in order to investigate the effect of different number of cutting tool flutes (two and four) on the von misses stress distribution and analysis of cutting forces in three force direction which are in Fx,Fy,Fz. The machining parameters used in the simulation and experiment was a depth of cut of 3 mm and 6 mm with a recommended machining parameter, a 2-flute and 4-flute end mill cutter used for each case. The results showed that the simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement and the shape of the chip generated was similar.
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spelling UMPir292812022-12-13T02:15:53Z http://umpir.ump.edu.my/id/eprint/29281/ End milling finite element method for cutting force prediction and material removal analysis Suraidah, S. Muhamad Ridzuwan, . Gebremariam, M. A. Azmir, Azhari Kassa, Freselam Mulubrhan Q Science (General) TJ Mechanical engineering and machinery TS Manufactures The paper presents an orthogonal cutting finite element model analysis on Aluminum 6061 in order to investigate the effect of different number of cutting tool flutes (two and four) on the von misses stress distribution and analysis of cutting forces in three force direction which are in Fx,Fy,Fz. The machining parameters used in the simulation and experiment was a depth of cut of 3 mm and 6 mm with a recommended machining parameter, a 2-flute and 4-flute end mill cutter used for each case. The results showed that the simulation and experiment indicated that the predicted and the measured cutting force of milling process are in a good agreement and the shape of the chip generated was similar. IOP Publishing 2020-04-01 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/29281/1/End%20milling%20finite%20element%20method.pdf Suraidah, S. and Muhamad Ridzuwan, . and Gebremariam, M. A. and Azmir, Azhari and Kassa, Freselam Mulubrhan (2020) End milling finite element method for cutting force prediction and material removal analysis. In: IOP Conference Series: Materials Science and Engineering, 5th International Conference on Mechanical Engineering Research 2019, ICMER 2019 , 30 - 31 July 2019 , Vistana Hotel, Kuantan, Pahang. pp. 1-8., 788 (012020). ISSN 1757-8981 (Print), 1757-899X (Online) (Published) https://doi.org/10.1088/1757-899X/788/1/012020
spellingShingle Q Science (General)
TJ Mechanical engineering and machinery
TS Manufactures
Suraidah, S.
Muhamad Ridzuwan, .
Gebremariam, M. A.
Azmir, Azhari
Kassa, Freselam Mulubrhan
End milling finite element method for cutting force prediction and material removal analysis
title End milling finite element method for cutting force prediction and material removal analysis
title_full End milling finite element method for cutting force prediction and material removal analysis
title_fullStr End milling finite element method for cutting force prediction and material removal analysis
title_full_unstemmed End milling finite element method for cutting force prediction and material removal analysis
title_short End milling finite element method for cutting force prediction and material removal analysis
title_sort end milling finite element method for cutting force prediction and material removal analysis
topic Q Science (General)
TJ Mechanical engineering and machinery
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/29281/1/End%20milling%20finite%20element%20method.pdf
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