Optimisation of two-sided assembly line balancing with resource constraints using modified particle swarm optimisation

Two-sided Assembly Line Balancing (2S-ALB) is important in assembly plants that produce large-sized high-volume products, such as in automotive production. The 2S-ALB problem involves different assembly resources such as worker skills, tools, and machines required for the assembly. This research mod...

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Main Authors: Muhammad Razif, Abdullah Make, M. F. F., Ab Rashid
Format: Article
Language:English
Published: Sharif University of Technology, Tehran, I.R. Iran 2020
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/30107/2/SCI220421603139400.pdf
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author Muhammad Razif, Abdullah Make
M. F. F., Ab Rashid
author_facet Muhammad Razif, Abdullah Make
M. F. F., Ab Rashid
author_sort Muhammad Razif, Abdullah Make
collection UMP
description Two-sided Assembly Line Balancing (2S-ALB) is important in assembly plants that produce large-sized high-volume products, such as in automotive production. The 2S-ALB problem involves different assembly resources such as worker skills, tools, and machines required for the assembly. This research modelled and optimised the 2S-ALB with resource constraints. In the end, besides having good workload balance, the number of resources can also be optimised. For optimisation purpose, Particle Swarm Optimisation was modified to reduce the dependencies on a single best solution. This was conducted by replacing the best solution with top three solutions in the reproduction process. Computational experiment result using 12 benchmark test problems indicated that the 2S-ALB with resource constraints model was able to reduce the number of resources in an assembly line. Furthermore, the proposed modified Particle Swarm Optimisation (MPSO) was capable of searching for minimum solutions in 11 out of 12 test problems. The good performance of MPSO was attributed to its ability to maintain the particle diversity over the iteration. The proposed 2S-ALB model and MPSO algorithm were later validated using industrial case study. This research has a twofold contribution; novel 2S-ALB with resource constraints model and also modified PSO algorithm with enhanced performance.
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spelling UMPir301072021-10-15T08:08:18Z http://umpir.ump.edu.my/id/eprint/30107/ Optimisation of two-sided assembly line balancing with resource constraints using modified particle swarm optimisation Muhammad Razif, Abdullah Make M. F. F., Ab Rashid TS Manufactures Two-sided Assembly Line Balancing (2S-ALB) is important in assembly plants that produce large-sized high-volume products, such as in automotive production. The 2S-ALB problem involves different assembly resources such as worker skills, tools, and machines required for the assembly. This research modelled and optimised the 2S-ALB with resource constraints. In the end, besides having good workload balance, the number of resources can also be optimised. For optimisation purpose, Particle Swarm Optimisation was modified to reduce the dependencies on a single best solution. This was conducted by replacing the best solution with top three solutions in the reproduction process. Computational experiment result using 12 benchmark test problems indicated that the 2S-ALB with resource constraints model was able to reduce the number of resources in an assembly line. Furthermore, the proposed modified Particle Swarm Optimisation (MPSO) was capable of searching for minimum solutions in 11 out of 12 test problems. The good performance of MPSO was attributed to its ability to maintain the particle diversity over the iteration. The proposed 2S-ALB model and MPSO algorithm were later validated using industrial case study. This research has a twofold contribution; novel 2S-ALB with resource constraints model and also modified PSO algorithm with enhanced performance. Sharif University of Technology, Tehran, I.R. Iran 2020 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/30107/2/SCI220421603139400.pdf Muhammad Razif, Abdullah Make and M. F. F., Ab Rashid (2020) Optimisation of two-sided assembly line balancing with resource constraints using modified particle swarm optimisation. Scientia Iranica. pp. 1-38. ISSN 1026-3098. (Published) https://dx.doi.org/10.24200/sci.2020.52610.2797 https://dx.doi.org/10.24200/sci.2020.52610.2797
spellingShingle TS Manufactures
Muhammad Razif, Abdullah Make
M. F. F., Ab Rashid
Optimisation of two-sided assembly line balancing with resource constraints using modified particle swarm optimisation
title Optimisation of two-sided assembly line balancing with resource constraints using modified particle swarm optimisation
title_full Optimisation of two-sided assembly line balancing with resource constraints using modified particle swarm optimisation
title_fullStr Optimisation of two-sided assembly line balancing with resource constraints using modified particle swarm optimisation
title_full_unstemmed Optimisation of two-sided assembly line balancing with resource constraints using modified particle swarm optimisation
title_short Optimisation of two-sided assembly line balancing with resource constraints using modified particle swarm optimisation
title_sort optimisation of two sided assembly line balancing with resource constraints using modified particle swarm optimisation
topic TS Manufactures
url http://umpir.ump.edu.my/id/eprint/30107/2/SCI220421603139400.pdf
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