The morphological and surface roughness of magnetorheological polished AISI 6010 surface

This paper discussed the morphological and surface roughness produced on AISI 6010 aluminium surface with microgroove using the magnetorheological polishing method. Initially, the 17 samples were prepared with micro v-groove features using CNC (computer numerical control) milling machine. Box-B...

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Main Authors: Soffarina M., Soffie, Izwan, Ismail, Nurain, Mutalib, Syarifah N., Aqida
Format: Article
Language:English
Published: Malaysian Tribology Society (MYTRIBOS) 2020
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/30881/1/The%20morphological%20and%20surface%20roughness%20of%20magnetorheological.pdf
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author Soffarina M., Soffie
Izwan, Ismail
Nurain, Mutalib
Syarifah N., Aqida
author_facet Soffarina M., Soffie
Izwan, Ismail
Nurain, Mutalib
Syarifah N., Aqida
author_sort Soffarina M., Soffie
collection UMP
description This paper discussed the morphological and surface roughness produced on AISI 6010 aluminium surface with microgroove using the magnetorheological polishing method. Initially, the 17 samples were prepared with micro v-groove features using CNC (computer numerical control) milling machine. Box-Behnken design of experiment (DOE) was used to vary the polishing process factors namely; speed, voltage, and magnetic field. The DOE allows a relationship on morphological and surface roughness to be studied. The MRP process is carried out using fabricated 1 axis 2 d.o.f MRP rig mounted on a CNC machine. Abrasive added MRP fluid was used during the polishing process. The surface roughness, Ra, of the samples was measured under an Olympus 3D laser microscope. From morphology study, the irregularities on v-groove and the flat surface of 17 samples after MRP were reduced. The magnetorheological polishing process reduced surface roughness from 10 μm to as low as 0.4 μm with a constant polishing time of 10 minutes. This study shows that the MRP method is capable to replace the conventional polishing process to polish complex micro features on Al 6010 surface.
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spelling UMPir308812023-01-19T07:42:24Z http://umpir.ump.edu.my/id/eprint/30881/ The morphological and surface roughness of magnetorheological polished AISI 6010 surface Soffarina M., Soffie Izwan, Ismail Nurain, Mutalib Syarifah N., Aqida TA Engineering (General). Civil engineering (General) TS Manufactures This paper discussed the morphological and surface roughness produced on AISI 6010 aluminium surface with microgroove using the magnetorheological polishing method. Initially, the 17 samples were prepared with micro v-groove features using CNC (computer numerical control) milling machine. Box-Behnken design of experiment (DOE) was used to vary the polishing process factors namely; speed, voltage, and magnetic field. The DOE allows a relationship on morphological and surface roughness to be studied. The MRP process is carried out using fabricated 1 axis 2 d.o.f MRP rig mounted on a CNC machine. Abrasive added MRP fluid was used during the polishing process. The surface roughness, Ra, of the samples was measured under an Olympus 3D laser microscope. From morphology study, the irregularities on v-groove and the flat surface of 17 samples after MRP were reduced. The magnetorheological polishing process reduced surface roughness from 10 μm to as low as 0.4 μm with a constant polishing time of 10 minutes. This study shows that the MRP method is capable to replace the conventional polishing process to polish complex micro features on Al 6010 surface. Malaysian Tribology Society (MYTRIBOS) 2020 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/30881/1/The%20morphological%20and%20surface%20roughness%20of%20magnetorheological.pdf Soffarina M., Soffie and Izwan, Ismail and Nurain, Mutalib and Syarifah N., Aqida (2020) The morphological and surface roughness of magnetorheological polished AISI 6010 surface. Jurnal Tribologi, 24. pp. 80-99. ISSN 2289-7232. (Published) https://www.jurnaltribologi.mytribos.org/v24/JT-24-80-99.pdf
spellingShingle TA Engineering (General). Civil engineering (General)
TS Manufactures
Soffarina M., Soffie
Izwan, Ismail
Nurain, Mutalib
Syarifah N., Aqida
The morphological and surface roughness of magnetorheological polished AISI 6010 surface
title The morphological and surface roughness of magnetorheological polished AISI 6010 surface
title_full The morphological and surface roughness of magnetorheological polished AISI 6010 surface
title_fullStr The morphological and surface roughness of magnetorheological polished AISI 6010 surface
title_full_unstemmed The morphological and surface roughness of magnetorheological polished AISI 6010 surface
title_short The morphological and surface roughness of magnetorheological polished AISI 6010 surface
title_sort morphological and surface roughness of magnetorheological polished aisi 6010 surface
topic TA Engineering (General). Civil engineering (General)
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/30881/1/The%20morphological%20and%20surface%20roughness%20of%20magnetorheological.pdf
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