Experimental investigation and prediction model for mechanical properties of copper-reinforced polylactic acid composites (Cu-PLA) using FDM-based 3D printing technique

Processing complex parts with high dimension accuracy and cost-effectiveness can be achievable using the fused deposition modeling (FDM) technique. It is one of the highly efficient methods in the additive manufacturing process. However, limitation in working temperature is the main drawback associa...

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Main Authors: Arvind, Kottasamy, Mahendran, Samykano, Kumaran, Kadirgama, Rahma, Mustafizur, Muhamad, Mat Noor
Format: Article
Language:English
Published: Penerbit Universiti Teknikal Malaysia Melaka 2021
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/33872/2/Experimental%20investigation%20and%20prediction%20model%20for%20mechanical%20properties.pdf
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author Arvind, Kottasamy
Mahendran, Samykano
Kumaran, Kadirgama
Rahma, Mustafizur
Muhamad, Mat Noor
author_facet Arvind, Kottasamy
Mahendran, Samykano
Kumaran, Kadirgama
Rahma, Mustafizur
Muhamad, Mat Noor
author_sort Arvind, Kottasamy
collection UMP
description Processing complex parts with high dimension accuracy and cost-effectiveness can be achievable using the fused deposition modeling (FDM) technique. It is one of the highly efficient methods in the additive manufacturing process. However, limitation in working temperature is the main drawback associated with the FDM technique, which has caused the applicability of low melting temperature materials in this technology, such as PLA. Lack of mechanical strength and critical parameters such as thermal/electrical conductivity in the final printed products through the FDM technique is another deficiency in this manufacturing process. The problems mentioned above have gained researchers’ attention to explore new composite materials as filament for FDM technology. In this research work, copper-reinforced polylactic acid (PLA) specimens are printed with copper composition variation (25 and 80 wt.%) and various infill patterns including rectilinear, grid, concentric, octagram-spiral, and honeycomb to investigate its mechanical properties. The geometry of test specimens was fabricated according to ASTM standard using a low-cost FDM printer. The mechanical properties consist of tensile properties, flexural properties, and compression properties. The highest ultimate tensile strength (UTS) is obtained by applying 25 wt.% copper composition and concentric infill pattern recording 25.20 MPa. In contrast, the flexural strength revealed the maximum value of 38.53 MPa. The highest compressive strength is obtained by grid infill pattern with 25.94 MPa for 25 wt.% Cu compositions. Response surface methodology (RSM) has been executed to evaluate the influencing parameters, and mathematical models to predict the mechanical properties have been proposed to estimate the properties.
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spelling UMPir338722022-08-18T08:52:01Z http://umpir.ump.edu.my/id/eprint/33872/ Experimental investigation and prediction model for mechanical properties of copper-reinforced polylactic acid composites (Cu-PLA) using FDM-based 3D printing technique Arvind, Kottasamy Mahendran, Samykano Kumaran, Kadirgama Rahma, Mustafizur Muhamad, Mat Noor TJ Mechanical engineering and machinery TS Manufactures Processing complex parts with high dimension accuracy and cost-effectiveness can be achievable using the fused deposition modeling (FDM) technique. It is one of the highly efficient methods in the additive manufacturing process. However, limitation in working temperature is the main drawback associated with the FDM technique, which has caused the applicability of low melting temperature materials in this technology, such as PLA. Lack of mechanical strength and critical parameters such as thermal/electrical conductivity in the final printed products through the FDM technique is another deficiency in this manufacturing process. The problems mentioned above have gained researchers’ attention to explore new composite materials as filament for FDM technology. In this research work, copper-reinforced polylactic acid (PLA) specimens are printed with copper composition variation (25 and 80 wt.%) and various infill patterns including rectilinear, grid, concentric, octagram-spiral, and honeycomb to investigate its mechanical properties. The geometry of test specimens was fabricated according to ASTM standard using a low-cost FDM printer. The mechanical properties consist of tensile properties, flexural properties, and compression properties. The highest ultimate tensile strength (UTS) is obtained by applying 25 wt.% copper composition and concentric infill pattern recording 25.20 MPa. In contrast, the flexural strength revealed the maximum value of 38.53 MPa. The highest compressive strength is obtained by grid infill pattern with 25.94 MPa for 25 wt.% Cu compositions. Response surface methodology (RSM) has been executed to evaluate the influencing parameters, and mathematical models to predict the mechanical properties have been proposed to estimate the properties. Penerbit Universiti Teknikal Malaysia Melaka 2021 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/33872/2/Experimental%20investigation%20and%20prediction%20model%20for%20mechanical%20properties.pdf Arvind, Kottasamy and Mahendran, Samykano and Kumaran, Kadirgama and Rahma, Mustafizur and Muhamad, Mat Noor (2021) Experimental investigation and prediction model for mechanical properties of copper-reinforced polylactic acid composites (Cu-PLA) using FDM-based 3D printing technique. Journal of Advanced Manufacturing Technology, 119. pp. 5211-5232. ISSN 2289-8107. (Published) https://doi.org/10.1007/s00170-021-08289-4 https://doi.org/10.1007/s00170-021-08289-4
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Arvind, Kottasamy
Mahendran, Samykano
Kumaran, Kadirgama
Rahma, Mustafizur
Muhamad, Mat Noor
Experimental investigation and prediction model for mechanical properties of copper-reinforced polylactic acid composites (Cu-PLA) using FDM-based 3D printing technique
title Experimental investigation and prediction model for mechanical properties of copper-reinforced polylactic acid composites (Cu-PLA) using FDM-based 3D printing technique
title_full Experimental investigation and prediction model for mechanical properties of copper-reinforced polylactic acid composites (Cu-PLA) using FDM-based 3D printing technique
title_fullStr Experimental investigation and prediction model for mechanical properties of copper-reinforced polylactic acid composites (Cu-PLA) using FDM-based 3D printing technique
title_full_unstemmed Experimental investigation and prediction model for mechanical properties of copper-reinforced polylactic acid composites (Cu-PLA) using FDM-based 3D printing technique
title_short Experimental investigation and prediction model for mechanical properties of copper-reinforced polylactic acid composites (Cu-PLA) using FDM-based 3D printing technique
title_sort experimental investigation and prediction model for mechanical properties of copper reinforced polylactic acid composites cu pla using fdm based 3d printing technique
topic TJ Mechanical engineering and machinery
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/33872/2/Experimental%20investigation%20and%20prediction%20model%20for%20mechanical%20properties.pdf
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