Optimization of cutting parameter for machining Ti-6Al-4V titanium alloy

Titanium alloy Ti-6Al-4V, has been broadly used in industries, primarily medical manufacturing, and aerospace, due to their considerable mechanical properties. Aerospace structural components made of titanium alloy (Ti-6Al-4V) material, a difficult-to-machine material which results in massive cuttin...

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Main Authors: Noor Danish, N. H. D., Musfirah, Abdul Hadi
Format: Article
Language:English
Published: Penerbit UMP 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/34124/1/Optimization%20of%20cutting%20parameter%20for%20machining.pdf
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author Noor Danish, N. H. D.
Musfirah, Abdul Hadi
author_facet Noor Danish, N. H. D.
Musfirah, Abdul Hadi
author_sort Noor Danish, N. H. D.
collection UMP
description Titanium alloy Ti-6Al-4V, has been broadly used in industries, primarily medical manufacturing, and aerospace, due to their considerable mechanical properties. Aerospace structural components made of titanium alloy (Ti-6Al-4V) material, a difficult-to-machine material which results in massive cutting force, steep cutting temperature, and significant tool wear. In this research, carbide insert tool is used to cut a Ti-6Al-4V titanium block at constant depth of cut of 0.50 mm using the method of dry machining is investigated with the aim of estimating the effects of two manipulated cutting parameters, which are spindle speed (140 and 150 m/min), and feed rate (0.1 and 0.2). This was done to observe their effects on the tool wear of the insert. The objective of this study is to study the machinability performance of coated carbide insert tool under dry machining condition, and to optimize the cutting parameter to machine Ti-6Al-4V using dry machining method. It was found in this research that lowest valued parameter, Parameter 1 (140 m/min, 0.1 mm/rev) caused the most flank wear, and the roughest surface on the Ti-6Al-4V block. Lower speeds can possibly inflict higher shocking force, which leads to higher wear propagation.
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spelling UMPir341242022-05-13T02:29:04Z http://umpir.ump.edu.my/id/eprint/34124/ Optimization of cutting parameter for machining Ti-6Al-4V titanium alloy Noor Danish, N. H. D. Musfirah, Abdul Hadi TS Manufactures Titanium alloy Ti-6Al-4V, has been broadly used in industries, primarily medical manufacturing, and aerospace, due to their considerable mechanical properties. Aerospace structural components made of titanium alloy (Ti-6Al-4V) material, a difficult-to-machine material which results in massive cutting force, steep cutting temperature, and significant tool wear. In this research, carbide insert tool is used to cut a Ti-6Al-4V titanium block at constant depth of cut of 0.50 mm using the method of dry machining is investigated with the aim of estimating the effects of two manipulated cutting parameters, which are spindle speed (140 and 150 m/min), and feed rate (0.1 and 0.2). This was done to observe their effects on the tool wear of the insert. The objective of this study is to study the machinability performance of coated carbide insert tool under dry machining condition, and to optimize the cutting parameter to machine Ti-6Al-4V using dry machining method. It was found in this research that lowest valued parameter, Parameter 1 (140 m/min, 0.1 mm/rev) caused the most flank wear, and the roughest surface on the Ti-6Al-4V block. Lower speeds can possibly inflict higher shocking force, which leads to higher wear propagation. Penerbit UMP 2022 Article PeerReviewed pdf en cc_by_nc_4 http://umpir.ump.edu.my/id/eprint/34124/1/Optimization%20of%20cutting%20parameter%20for%20machining.pdf Noor Danish, N. H. D. and Musfirah, Abdul Hadi (2022) Optimization of cutting parameter for machining Ti-6Al-4V titanium alloy. Journal of Modern Manufacturing Systems and Technology (JMMST), 6 (1). 53- 57. ISSN 2636-9575. (Published) https://doi.org/10.15282/jmmst.v6i1.7465 https://doi.org/10.15282/jmmst.v6i1.7465
spellingShingle TS Manufactures
Noor Danish, N. H. D.
Musfirah, Abdul Hadi
Optimization of cutting parameter for machining Ti-6Al-4V titanium alloy
title Optimization of cutting parameter for machining Ti-6Al-4V titanium alloy
title_full Optimization of cutting parameter for machining Ti-6Al-4V titanium alloy
title_fullStr Optimization of cutting parameter for machining Ti-6Al-4V titanium alloy
title_full_unstemmed Optimization of cutting parameter for machining Ti-6Al-4V titanium alloy
title_short Optimization of cutting parameter for machining Ti-6Al-4V titanium alloy
title_sort optimization of cutting parameter for machining ti 6al 4v titanium alloy
topic TS Manufactures
url http://umpir.ump.edu.my/id/eprint/34124/1/Optimization%20of%20cutting%20parameter%20for%20machining.pdf
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