Microstructure analysis and mechanical properties of dissimilar AA6061-AA7075 laser brazing with prefixed ER5356 filler

Laser brazing uses a filler metal for joining without melting the base material. This process is a versatile joining technique for a wide range of applications including automotive, aerospace, and medical field because of the ability in joining dissimilar metal and resulted good quality in surface&#...

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Main Authors: Haneef, M. S., Aiman, M. H., Muhammad Naqiuddin, Mat Salleh, Quazi, M. M., Mahadzir, I.
Format: Conference or Workshop Item
Language:English
Published: IOP Publishing 2021
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/35255/1/Microstructure%20analysis%20and%20mechanical%20properties.pdf
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author Haneef, M. S.
Aiman, M. H.
Muhammad Naqiuddin, Mat Salleh
Quazi, M. M.
Mahadzir, I.
author_facet Haneef, M. S.
Aiman, M. H.
Muhammad Naqiuddin, Mat Salleh
Quazi, M. M.
Mahadzir, I.
author_sort Haneef, M. S.
collection UMP
description Laser brazing uses a filler metal for joining without melting the base material. This process is a versatile joining technique for a wide range of applications including automotive, aerospace, and medical field because of the ability in joining dissimilar metal and resulted good quality in surface's joint. This study consists of aluminium alloy of AA6061 and AA7075 as a base material with aluminium based ER5356 as a wire filler. Laser brazing was performed using 1.2 kW of laser power, while wire filler was let to be prefixed without using the wire feeder because of using the existing laser welding machine. Microstructure of the joints were studied using 3D measuring laser microscope OLS5000. Besides that, mechanical properties of the joints were evaluated by performing tensile test and hardness test. Microstructures of the brazed joints show the differences in the grain structure followed by the difference's hardness value on each region. The brazed joint shows the average ultimate tensile strength reached 154.71 MPa which was 50% of joint efficiency. However, there is porosities at the fracture surface of the joint.
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spelling UMPir352552022-09-22T03:29:23Z http://umpir.ump.edu.my/id/eprint/35255/ Microstructure analysis and mechanical properties of dissimilar AA6061-AA7075 laser brazing with prefixed ER5356 filler Haneef, M. S. Aiman, M. H. Muhammad Naqiuddin, Mat Salleh Quazi, M. M. Mahadzir, I. TJ Mechanical engineering and machinery Laser brazing uses a filler metal for joining without melting the base material. This process is a versatile joining technique for a wide range of applications including automotive, aerospace, and medical field because of the ability in joining dissimilar metal and resulted good quality in surface's joint. This study consists of aluminium alloy of AA6061 and AA7075 as a base material with aluminium based ER5356 as a wire filler. Laser brazing was performed using 1.2 kW of laser power, while wire filler was let to be prefixed without using the wire feeder because of using the existing laser welding machine. Microstructure of the joints were studied using 3D measuring laser microscope OLS5000. Besides that, mechanical properties of the joints were evaluated by performing tensile test and hardness test. Microstructures of the brazed joints show the differences in the grain structure followed by the difference's hardness value on each region. The brazed joint shows the average ultimate tensile strength reached 154.71 MPa which was 50% of joint efficiency. However, there is porosities at the fracture surface of the joint. IOP Publishing 2021 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/35255/1/Microstructure%20analysis%20and%20mechanical%20properties.pdf Haneef, M. S. and Aiman, M. H. and Muhammad Naqiuddin, Mat Salleh and Quazi, M. M. and Mahadzir, I. (2021) Microstructure analysis and mechanical properties of dissimilar AA6061-AA7075 laser brazing with prefixed ER5356 filler. In: IOP Conference Series: Materials Science and Engineering; The International Postgraduate Conference on Mechanical Engineering (IPCME 2021) , 19 - 20 Jan 2021 , Pekan, Malaysia. pp. 1-10., 1078 (012022). ISSN 1757-899X (Published) https://doi.org/10.1088/1757-899X/1078/1/012022
spellingShingle TJ Mechanical engineering and machinery
Haneef, M. S.
Aiman, M. H.
Muhammad Naqiuddin, Mat Salleh
Quazi, M. M.
Mahadzir, I.
Microstructure analysis and mechanical properties of dissimilar AA6061-AA7075 laser brazing with prefixed ER5356 filler
title Microstructure analysis and mechanical properties of dissimilar AA6061-AA7075 laser brazing with prefixed ER5356 filler
title_full Microstructure analysis and mechanical properties of dissimilar AA6061-AA7075 laser brazing with prefixed ER5356 filler
title_fullStr Microstructure analysis and mechanical properties of dissimilar AA6061-AA7075 laser brazing with prefixed ER5356 filler
title_full_unstemmed Microstructure analysis and mechanical properties of dissimilar AA6061-AA7075 laser brazing with prefixed ER5356 filler
title_short Microstructure analysis and mechanical properties of dissimilar AA6061-AA7075 laser brazing with prefixed ER5356 filler
title_sort microstructure analysis and mechanical properties of dissimilar aa6061 aa7075 laser brazing with prefixed er5356 filler
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/35255/1/Microstructure%20analysis%20and%20mechanical%20properties.pdf
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