Prototype development of optimum irregular milling tools for chatter supression in machining automotive product
Machining processes with high productivity cause tool wear and materials defects even damage machine spindle and limited by self-excited vibration or chatter. Chatter is a kind of self-excited vibration common in machining operations when increasing material removal rate. This is undesirable because...
| Main Authors: | , , , , , |
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| Format: | Research Report |
| Language: | English |
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| Online Access: | http://umpir.ump.edu.my/id/eprint/36561/1/Prototype%20development%20of%20optimum%20irregular%20milling%20tools%20for%20chatter%20supression%20in%20machining%20automotive%20product.wm.pdf |
| _version_ | 1825814773984395264 |
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| author | Yusoff, A. R. Yahya, Nafrizuan Mat Hamedon, Zamzuri B. Yusoff, Wan Azhar Shaharudin, Mohd Ali Hanafiah Osman Zahid, Muhammed Nafis |
| author_facet | Yusoff, A. R. Yahya, Nafrizuan Mat Hamedon, Zamzuri B. Yusoff, Wan Azhar Shaharudin, Mohd Ali Hanafiah Osman Zahid, Muhammed Nafis |
| author_sort | Yusoff, A. R. |
| collection | UMP |
| description | Machining processes with high productivity cause tool wear and materials defects even damage machine spindle and limited by self-excited vibration or chatter. Chatter is a kind of self-excited vibration common in machining operations when increasing material removal rate. This is undesirable because it results in premature tool wear, poor surface finish on the machined component and the possibility of serious damage to the machine itself. In this project, optimum tool geometry of variable helix and variable pitch based on chatter stability lobe diagram created from modal analysis and cutting force coefficient determination developed. This prototype optimum irregular tools OF 12, 16 and 20 mm geometries achieved 20 percent more productivity than commercial regular milling tool in suppressing chatter. |
| first_indexed | 2024-03-06T13:03:32Z |
| format | Research Report |
| id | UMPir36561 |
| institution | Universiti Malaysia Pahang |
| language | English |
| last_indexed | 2024-03-06T13:03:32Z |
| record_format | dspace |
| spelling | UMPir365612023-03-16T06:35:56Z http://umpir.ump.edu.my/id/eprint/36561/ Prototype development of optimum irregular milling tools for chatter supression in machining automotive product Yusoff, A. R. Yahya, Nafrizuan Mat Hamedon, Zamzuri B. Yusoff, Wan Azhar Shaharudin, Mohd Ali Hanafiah Osman Zahid, Muhammed Nafis TJ Mechanical engineering and machinery TS Manufactures Machining processes with high productivity cause tool wear and materials defects even damage machine spindle and limited by self-excited vibration or chatter. Chatter is a kind of self-excited vibration common in machining operations when increasing material removal rate. This is undesirable because it results in premature tool wear, poor surface finish on the machined component and the possibility of serious damage to the machine itself. In this project, optimum tool geometry of variable helix and variable pitch based on chatter stability lobe diagram created from modal analysis and cutting force coefficient determination developed. This prototype optimum irregular tools OF 12, 16 and 20 mm geometries achieved 20 percent more productivity than commercial regular milling tool in suppressing chatter. Research Report NonPeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/36561/1/Prototype%20development%20of%20optimum%20irregular%20milling%20tools%20for%20chatter%20supression%20in%20machining%20automotive%20product.wm.pdf Yusoff, A. R. and Yahya, Nafrizuan Mat and Hamedon, Zamzuri B. and Yusoff, Wan Azhar and Shaharudin, Mohd Ali Hanafiah and Osman Zahid, Muhammed Nafis Prototype development of optimum irregular milling tools for chatter supression in machining automotive product. , [Research Report] (Unpublished) |
| spellingShingle | TJ Mechanical engineering and machinery TS Manufactures Yusoff, A. R. Yahya, Nafrizuan Mat Hamedon, Zamzuri B. Yusoff, Wan Azhar Shaharudin, Mohd Ali Hanafiah Osman Zahid, Muhammed Nafis Prototype development of optimum irregular milling tools for chatter supression in machining automotive product |
| title | Prototype development of optimum irregular milling tools for chatter supression in machining automotive product |
| title_full | Prototype development of optimum irregular milling tools for chatter supression in machining automotive product |
| title_fullStr | Prototype development of optimum irregular milling tools for chatter supression in machining automotive product |
| title_full_unstemmed | Prototype development of optimum irregular milling tools for chatter supression in machining automotive product |
| title_short | Prototype development of optimum irregular milling tools for chatter supression in machining automotive product |
| title_sort | prototype development of optimum irregular milling tools for chatter supression in machining automotive product |
| topic | TJ Mechanical engineering and machinery TS Manufactures |
| url | http://umpir.ump.edu.my/id/eprint/36561/1/Prototype%20development%20of%20optimum%20irregular%20milling%20tools%20for%20chatter%20supression%20in%20machining%20automotive%20product.wm.pdf |
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