Investigation on the Effect of Machining Parameters on Mechanical Properties of Friction Stir Processed Mg–Al-Micro Al2O3 Metal Matrix Composites

Low density of magnesium makes it an ideal choice as it is lighter than steel and aluminium alloys. Combination of cast magnesium alloys component can be used widely in the automobile sector and factories but were restricted. Friction stir processing is an infinite machining operation used to enhanc...

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Main Authors: Zuhairah, Zulkfli, M. Faris, Zaidi, Fatchurrohman, Nanang, Zamzuri, Hamedon
Format: Book Chapter
Language:English
Published: Springer Nature Singapore 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/36739/1/2.%20Investigation%20on%20the%20effect%20of%20machining%20parameters%20on%20mechanical%20properties%20of%20FSPed%20Mg-Al-Micro%20Al2O3%20Metal%20Matrix%20Composites.pdf
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author Zuhairah, Zulkfli
M. Faris, Zaidi
Fatchurrohman, Nanang
Zamzuri, Hamedon
author_facet Zuhairah, Zulkfli
M. Faris, Zaidi
Fatchurrohman, Nanang
Zamzuri, Hamedon
author_sort Zuhairah, Zulkfli
collection UMP
description Low density of magnesium makes it an ideal choice as it is lighter than steel and aluminium alloys. Combination of cast magnesium alloys component can be used widely in the automobile sector and factories but were restricted. Friction stir processing is an infinite machining operation used to enhance the structural workpiece in solid-state strengthening. By using a straight cylindrical tool pin profile which will be used throughout this study, the effects of FSP parameters on magnesium AZ91A can be investigated. Variation of feed rates, (10–58) mm/min with a fixed rotational speed, 1208 RPM were applied for each single FSP pass. Mg alloy will be plated with Al6061 sheets and reinforced with Al2O3 particles before running FSP. Mechanical properties and metallographic requirements are the characterizations in investigating the effects of machining parameters of FSPed workpiece. Both characterizations can be gained via Rockwell hardness test and optical microscopy. Finally, this study discovered that the average hardness of FSPed Mg–Al-Micro Al2O3 was reduced significantly with the increment of feed rates. Next, improved hardness at HAZ points as well as reduced surface roughness at three distances from FSP starting point were detected.
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spelling UMPir367392023-01-19T03:57:41Z http://umpir.ump.edu.my/id/eprint/36739/ Investigation on the Effect of Machining Parameters on Mechanical Properties of Friction Stir Processed Mg–Al-Micro Al2O3 Metal Matrix Composites Zuhairah, Zulkfli M. Faris, Zaidi Fatchurrohman, Nanang Zamzuri, Hamedon TK Electrical engineering. Electronics Nuclear engineering TS Manufactures Low density of magnesium makes it an ideal choice as it is lighter than steel and aluminium alloys. Combination of cast magnesium alloys component can be used widely in the automobile sector and factories but were restricted. Friction stir processing is an infinite machining operation used to enhance the structural workpiece in solid-state strengthening. By using a straight cylindrical tool pin profile which will be used throughout this study, the effects of FSP parameters on magnesium AZ91A can be investigated. Variation of feed rates, (10–58) mm/min with a fixed rotational speed, 1208 RPM were applied for each single FSP pass. Mg alloy will be plated with Al6061 sheets and reinforced with Al2O3 particles before running FSP. Mechanical properties and metallographic requirements are the characterizations in investigating the effects of machining parameters of FSPed workpiece. Both characterizations can be gained via Rockwell hardness test and optical microscopy. Finally, this study discovered that the average hardness of FSPed Mg–Al-Micro Al2O3 was reduced significantly with the increment of feed rates. Next, improved hardness at HAZ points as well as reduced surface roughness at three distances from FSP starting point were detected. Springer Nature Singapore 2022-08-26 Book Chapter PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/36739/1/2.%20Investigation%20on%20the%20effect%20of%20machining%20parameters%20on%20mechanical%20properties%20of%20FSPed%20Mg-Al-Micro%20Al2O3%20Metal%20Matrix%20Composites.pdf Zuhairah, Zulkfli and M. Faris, Zaidi and Fatchurrohman, Nanang and Zamzuri, Hamedon (2022) Investigation on the Effect of Machining Parameters on Mechanical Properties of Friction Stir Processed Mg–Al-Micro Al2O3 Metal Matrix Composites. In: Enabling Industry 4.0 through Advances in Manufacturing and Materials. Lecture Notes in Mechanical Engineering . Springer Nature Singapore, Singapore, pp. 589-598. ISBN 978-981-19-2889-5 (Printed); 978-981-19-2890-1(Online) https://doi.org/10.1007/978-981-19-2890-1_55 https://doi.org/10.1007/978-981-19-2890-1_55
spellingShingle TK Electrical engineering. Electronics Nuclear engineering
TS Manufactures
Zuhairah, Zulkfli
M. Faris, Zaidi
Fatchurrohman, Nanang
Zamzuri, Hamedon
Investigation on the Effect of Machining Parameters on Mechanical Properties of Friction Stir Processed Mg–Al-Micro Al2O3 Metal Matrix Composites
title Investigation on the Effect of Machining Parameters on Mechanical Properties of Friction Stir Processed Mg–Al-Micro Al2O3 Metal Matrix Composites
title_full Investigation on the Effect of Machining Parameters on Mechanical Properties of Friction Stir Processed Mg–Al-Micro Al2O3 Metal Matrix Composites
title_fullStr Investigation on the Effect of Machining Parameters on Mechanical Properties of Friction Stir Processed Mg–Al-Micro Al2O3 Metal Matrix Composites
title_full_unstemmed Investigation on the Effect of Machining Parameters on Mechanical Properties of Friction Stir Processed Mg–Al-Micro Al2O3 Metal Matrix Composites
title_short Investigation on the Effect of Machining Parameters on Mechanical Properties of Friction Stir Processed Mg–Al-Micro Al2O3 Metal Matrix Composites
title_sort investigation on the effect of machining parameters on mechanical properties of friction stir processed mg al micro al2o3 metal matrix composites
topic TK Electrical engineering. Electronics Nuclear engineering
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/36739/1/2.%20Investigation%20on%20the%20effect%20of%20machining%20parameters%20on%20mechanical%20properties%20of%20FSPed%20Mg-Al-Micro%20Al2O3%20Metal%20Matrix%20Composites.pdf
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