Microstructure characteristic of aluminium 6061 semi-solid feedstock billet produced with direct thermal method

Direct thermal method is one of the semi-solid metal processing technique to produce a globular microstructure feedstock billet for thixoforming. In this experimental work, the molten Aluminium 6061 with a temperature of 660 °C and 680 °C was poured into a thin cylindrical copper mould. The molten A...

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Main Authors: Muhammad Faez Mohamad, Tajudin, Asnul Hadi, Ahmad, Juliawati, Alias, Nur Azhani, Abd Razak, Nasrul Azuan, Alang
Format: Conference or Workshop Item
Language:English
Published: Universiti Malaysia Pahang 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/36822/1/Microstructure%20characteristic%20of%20aluminium%206061%20semi-solid%20feedstock%20billet%20produced%20with%20direct%20thermal%20method.pdf
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author Muhammad Faez Mohamad, Tajudin
Asnul Hadi, Ahmad
Juliawati, Alias
Nur Azhani, Abd Razak
Nasrul Azuan, Alang
author_facet Muhammad Faez Mohamad, Tajudin
Asnul Hadi, Ahmad
Juliawati, Alias
Nur Azhani, Abd Razak
Nasrul Azuan, Alang
author_sort Muhammad Faez Mohamad, Tajudin
collection UMP
description Direct thermal method is one of the semi-solid metal processing technique to produce a globular microstructure feedstock billet for thixoforming. In this experimental work, the molten Aluminium 6061 with a temperature of 660 °C and 680 °C was poured into a thin cylindrical copper mould. The molten Aluminium 6061 was held within the copper mould with a different holding times of 20 s, 40 s and 60 s. The copper mould was quenched into room temperature water after achieving the specified holding duration. After the feedstock billets were removed from the mould, the microstructure formation of the feedstock billets was characterized. It was found that sample 1 which was combination of pouring temperature of 660 °C and holding time of 20 s has the lowest grain size at 2507.87 μm2. The circularity, aspect ratio and ferret diameter was found at 0.75, 1.34 and 69.4 μm, respectively. It was apparent that sample 1 produced finer and globular microstructure. The rapid cooling condition of the molten metal within the copper mould resulted in more globular grain structure. Based on the result, it can be concluded that the microstructure were merely depended on the heat convection between molten alloy and the copper mould. The rapid cooling condition produced smaller and more globular microstructure feestock billet that suitable for thixoforming
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spelling UMPir368222023-01-30T08:14:06Z http://umpir.ump.edu.my/id/eprint/36822/ Microstructure characteristic of aluminium 6061 semi-solid feedstock billet produced with direct thermal method Muhammad Faez Mohamad, Tajudin Asnul Hadi, Ahmad Juliawati, Alias Nur Azhani, Abd Razak Nasrul Azuan, Alang T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Direct thermal method is one of the semi-solid metal processing technique to produce a globular microstructure feedstock billet for thixoforming. In this experimental work, the molten Aluminium 6061 with a temperature of 660 °C and 680 °C was poured into a thin cylindrical copper mould. The molten Aluminium 6061 was held within the copper mould with a different holding times of 20 s, 40 s and 60 s. The copper mould was quenched into room temperature water after achieving the specified holding duration. After the feedstock billets were removed from the mould, the microstructure formation of the feedstock billets was characterized. It was found that sample 1 which was combination of pouring temperature of 660 °C and holding time of 20 s has the lowest grain size at 2507.87 μm2. The circularity, aspect ratio and ferret diameter was found at 0.75, 1.34 and 69.4 μm, respectively. It was apparent that sample 1 produced finer and globular microstructure. The rapid cooling condition of the molten metal within the copper mould resulted in more globular grain structure. Based on the result, it can be concluded that the microstructure were merely depended on the heat convection between molten alloy and the copper mould. The rapid cooling condition produced smaller and more globular microstructure feestock billet that suitable for thixoforming Universiti Malaysia Pahang 2022-11-15 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/36822/1/Microstructure%20characteristic%20of%20aluminium%206061%20semi-solid%20feedstock%20billet%20produced%20with%20direct%20thermal%20method.pdf Muhammad Faez Mohamad, Tajudin and Asnul Hadi, Ahmad and Juliawati, Alias and Nur Azhani, Abd Razak and Nasrul Azuan, Alang (2022) Microstructure characteristic of aluminium 6061 semi-solid feedstock billet produced with direct thermal method. In: The 6th National Conference for Postgraduate Research (NCON-PGR 2022) , 15 November 2022 , Virtual Conference, Universiti Malaysia Pahang, Malaysia. p. 76.. (Published) https://ncon-pgr.ump.edu.my/index.php/en/?option=com_fileman&view=file&routed=1&name=E-BOOK%20NCON%202022%20.pdf&folder=E-BOOK%20NCON%202022&container=fileman-files
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
Muhammad Faez Mohamad, Tajudin
Asnul Hadi, Ahmad
Juliawati, Alias
Nur Azhani, Abd Razak
Nasrul Azuan, Alang
Microstructure characteristic of aluminium 6061 semi-solid feedstock billet produced with direct thermal method
title Microstructure characteristic of aluminium 6061 semi-solid feedstock billet produced with direct thermal method
title_full Microstructure characteristic of aluminium 6061 semi-solid feedstock billet produced with direct thermal method
title_fullStr Microstructure characteristic of aluminium 6061 semi-solid feedstock billet produced with direct thermal method
title_full_unstemmed Microstructure characteristic of aluminium 6061 semi-solid feedstock billet produced with direct thermal method
title_short Microstructure characteristic of aluminium 6061 semi-solid feedstock billet produced with direct thermal method
title_sort microstructure characteristic of aluminium 6061 semi solid feedstock billet produced with direct thermal method
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
url http://umpir.ump.edu.my/id/eprint/36822/1/Microstructure%20characteristic%20of%20aluminium%206061%20semi-solid%20feedstock%20billet%20produced%20with%20direct%20thermal%20method.pdf
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