Detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors

Magnetic flux leakage (MFL) and eddy current testing (ECT) are two of the most commonly used techniques to detect cracks in ferromagnetic materials. The MFL technique excels in determining the locality of a crack, while the ECT technique can provide useful information regarding the dimension and ori...

Full description

Bibliographic Details
Main Authors: Mohd Aufa Hadi, Putera Zaini, Mohd Mawardi, Saari, Nurul A’in, Nadzri, Zulkifly, Aziz
Format: Article
Language:English
English
Published: Elsevier Ltd 2023
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/38032/1/Detection%20of%20crack%20on%20a%20mild%20steel%20plate%20by%20using%20a%20magnetic%20probe%20incorporating%20.pdf
http://umpir.ump.edu.my/id/eprint/38032/2/Detection%20of%20crack%20on%20a%20mild%20steel%20plate%20by%20using%20a%20magnetic%20probe%20incorporating_FULL.pdf
_version_ 1796995794316820480
author Mohd Aufa Hadi, Putera Zaini
Mohd Mawardi, Saari
Nurul A’in, Nadzri
Zulkifly, Aziz
author_facet Mohd Aufa Hadi, Putera Zaini
Mohd Mawardi, Saari
Nurul A’in, Nadzri
Zulkifly, Aziz
author_sort Mohd Aufa Hadi, Putera Zaini
collection UMP
description Magnetic flux leakage (MFL) and eddy current testing (ECT) are two of the most commonly used techniques to detect cracks in ferromagnetic materials. The MFL technique excels in determining the locality of a crack, while the ECT technique can provide useful information regarding the dimension and orientation of cracks. The objective of this research is to propose a simultaneous application of both MFL and ECT techniques in a single probe and to improve the visual resolution of the defect by superimposing signals from a sensor array. A magnetic probe was developed with an array of fluxgate sensors and two excitation coils. Line scan measurements and 2D mapping of artificial slits with different depths were conducted on a mild steel SS400 plate with a thickness of 12 mm to evaluate the performance of the developed probe. The line scan measurement results demonstrated the ability of the probe to detect the presence of artificial slits on the sample and to predict the depth of the slits, especially at the 110-Hz excitation frequency. Then, from the 2D mapping results, the location of the slit was determined. Furthermore, by obtaining a superimposed 2D map generated by each sensor, an improved 2D map resolution with lower background noise was obtained.
first_indexed 2024-03-06T13:07:31Z
format Article
id UMPir38032
institution Universiti Malaysia Pahang
language English
English
last_indexed 2024-03-06T13:07:31Z
publishDate 2023
publisher Elsevier Ltd
record_format dspace
spelling UMPir380322023-07-17T03:24:12Z http://umpir.ump.edu.my/id/eprint/38032/ Detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors Mohd Aufa Hadi, Putera Zaini Mohd Mawardi, Saari Nurul A’in, Nadzri Zulkifly, Aziz TK Electrical engineering. Electronics Nuclear engineering Magnetic flux leakage (MFL) and eddy current testing (ECT) are two of the most commonly used techniques to detect cracks in ferromagnetic materials. The MFL technique excels in determining the locality of a crack, while the ECT technique can provide useful information regarding the dimension and orientation of cracks. The objective of this research is to propose a simultaneous application of both MFL and ECT techniques in a single probe and to improve the visual resolution of the defect by superimposing signals from a sensor array. A magnetic probe was developed with an array of fluxgate sensors and two excitation coils. Line scan measurements and 2D mapping of artificial slits with different depths were conducted on a mild steel SS400 plate with a thickness of 12 mm to evaluate the performance of the developed probe. The line scan measurement results demonstrated the ability of the probe to detect the presence of artificial slits on the sample and to predict the depth of the slits, especially at the 110-Hz excitation frequency. Then, from the 2D mapping results, the location of the slit was determined. Furthermore, by obtaining a superimposed 2D map generated by each sensor, an improved 2D map resolution with lower background noise was obtained. Elsevier Ltd 2023-07 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/38032/1/Detection%20of%20crack%20on%20a%20mild%20steel%20plate%20by%20using%20a%20magnetic%20probe%20incorporating%20.pdf pdf en http://umpir.ump.edu.my/id/eprint/38032/2/Detection%20of%20crack%20on%20a%20mild%20steel%20plate%20by%20using%20a%20magnetic%20probe%20incorporating_FULL.pdf Mohd Aufa Hadi, Putera Zaini and Mohd Mawardi, Saari and Nurul A’in, Nadzri and Zulkifly, Aziz (2023) Detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors. Materials Today: Proceedings. pp. 1-7. ISSN 2214-7853. (In Press / Online First) (In Press / Online First) https://doi.org/10.1016/j.matpr.2023.06.428 https://doi.org/10.1016/j.matpr.2023.06.428
spellingShingle TK Electrical engineering. Electronics Nuclear engineering
Mohd Aufa Hadi, Putera Zaini
Mohd Mawardi, Saari
Nurul A’in, Nadzri
Zulkifly, Aziz
Detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors
title Detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors
title_full Detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors
title_fullStr Detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors
title_full_unstemmed Detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors
title_short Detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors
title_sort detection of crack on a mild steel plate by using a magnetic probe incorporating an array of fluxgate sensors
topic TK Electrical engineering. Electronics Nuclear engineering
url http://umpir.ump.edu.my/id/eprint/38032/1/Detection%20of%20crack%20on%20a%20mild%20steel%20plate%20by%20using%20a%20magnetic%20probe%20incorporating%20.pdf
http://umpir.ump.edu.my/id/eprint/38032/2/Detection%20of%20crack%20on%20a%20mild%20steel%20plate%20by%20using%20a%20magnetic%20probe%20incorporating_FULL.pdf
work_keys_str_mv AT mohdaufahadiputerazaini detectionofcrackonamildsteelplatebyusingamagneticprobeincorporatinganarrayoffluxgatesensors
AT mohdmawardisaari detectionofcrackonamildsteelplatebyusingamagneticprobeincorporatinganarrayoffluxgatesensors
AT nurulainnadzri detectionofcrackonamildsteelplatebyusingamagneticprobeincorporatinganarrayoffluxgatesensors
AT zulkiflyaziz detectionofcrackonamildsteelplatebyusingamagneticprobeincorporatinganarrayoffluxgatesensors