End-mill carbide tool wear in machining metallic biomaterial
Machining of metallic biomaterials causes a slew of issues, including cutting tool wear and poor surface quality owing to inefficient tool design, which leads to excessive heat output. The objective of the research is to evaluate the wear of developed of uncoated carbide endmill tool with rake angle...
| Main Authors: | , , , |
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| Format: | Conference or Workshop Item |
| Language: | English English |
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Springer
2023
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| Online Access: | http://umpir.ump.edu.my/id/eprint/39414/1/End-mill%20carbide%20tool%20wear%20in%20machining%20metallic%20biomaterial.pdf http://umpir.ump.edu.my/id/eprint/39414/2/End-mill%20carbide%20tool%20wear%20in%20machining%20metallic%20biomaterial_FULL.pdf |
| _version_ | 1796996056861376512 |
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| author | A. I., Yahaya S. A., Che Ghani Daing Mohamad Nafiz, Daing Idris M. A., Aziz |
| author_facet | A. I., Yahaya S. A., Che Ghani Daing Mohamad Nafiz, Daing Idris M. A., Aziz |
| author_sort | A. I., Yahaya |
| collection | UMP |
| description | Machining of metallic biomaterials causes a slew of issues, including cutting tool wear and poor surface quality owing to inefficient tool design, which leads to excessive heat output. The objective of the research is to evaluate the wear of developed of uncoated carbide endmill tool with rake angle varied from positive to negative value in dry machining Stellite 21. The fabricated endmill is tested at Fanuc Robodill α-T14iFb with cutting conditions parameters are kept constant; including cutting speed (Vc): 60 m/min, feed rate (f): 153 mm/rev, and depth of cut (ap): 0.2 mm, throughout the cutting trials. The accuracy of fabricated endmill, wear mechanism, cutting force, and surface roughness were measured using Dino-Lite Microscope, Scanning Electron Microscope, Neo-Momac Dynamometer and Mitutoyo Surface Profiler, respectively. The result shows that by using a positive rake angle, the phenomenon of tool wear is reduced, and directly reducing the surface roughness and cutting force. Based on energy dispersive x-ray (EDX) element analysis, presence of oxygen in the cutting process which indicates the occurrence of oxidation wear on cutting tool. Extended observation of wear mechanism show high content of chromium on the flank face is revealed that indicated the diffusion wear on tools has occurred. In conclusion, the enhancement of tool geometry of endmill cutting tool is a key step toward sustainable manufacturing of high-end applications in biomedical industries. |
| first_indexed | 2024-03-06T13:11:20Z |
| format | Conference or Workshop Item |
| id | UMPir39414 |
| institution | Universiti Malaysia Pahang |
| language | English English |
| last_indexed | 2024-03-06T13:11:20Z |
| publishDate | 2023 |
| publisher | Springer |
| record_format | dspace |
| spelling | UMPir394142023-11-28T07:09:24Z http://umpir.ump.edu.my/id/eprint/39414/ End-mill carbide tool wear in machining metallic biomaterial A. I., Yahaya S. A., Che Ghani Daing Mohamad Nafiz, Daing Idris M. A., Aziz T Technology (General) TJ Mechanical engineering and machinery Machining of metallic biomaterials causes a slew of issues, including cutting tool wear and poor surface quality owing to inefficient tool design, which leads to excessive heat output. The objective of the research is to evaluate the wear of developed of uncoated carbide endmill tool with rake angle varied from positive to negative value in dry machining Stellite 21. The fabricated endmill is tested at Fanuc Robodill α-T14iFb with cutting conditions parameters are kept constant; including cutting speed (Vc): 60 m/min, feed rate (f): 153 mm/rev, and depth of cut (ap): 0.2 mm, throughout the cutting trials. The accuracy of fabricated endmill, wear mechanism, cutting force, and surface roughness were measured using Dino-Lite Microscope, Scanning Electron Microscope, Neo-Momac Dynamometer and Mitutoyo Surface Profiler, respectively. The result shows that by using a positive rake angle, the phenomenon of tool wear is reduced, and directly reducing the surface roughness and cutting force. Based on energy dispersive x-ray (EDX) element analysis, presence of oxygen in the cutting process which indicates the occurrence of oxidation wear on cutting tool. Extended observation of wear mechanism show high content of chromium on the flank face is revealed that indicated the diffusion wear on tools has occurred. In conclusion, the enhancement of tool geometry of endmill cutting tool is a key step toward sustainable manufacturing of high-end applications in biomedical industries. Springer 2023 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/39414/1/End-mill%20carbide%20tool%20wear%20in%20machining%20metallic%20biomaterial.pdf pdf en http://umpir.ump.edu.my/id/eprint/39414/2/End-mill%20carbide%20tool%20wear%20in%20machining%20metallic%20biomaterial_FULL.pdf A. I., Yahaya and S. A., Che Ghani and Daing Mohamad Nafiz, Daing Idris and M. A., Aziz (2023) End-mill carbide tool wear in machining metallic biomaterial. In: Lecture Notes in Mechanical Engineering; 6th International Conference in Mechanical Engineering Research, ICMER 2021 , 26 - 27 October 2021 , Virtual, Online. 783 -792.. ISSN 2195-4356 ISBN 978-981191456-0 https://doi.org/10.1007/978-981-19-1457-7_59 |
| spellingShingle | T Technology (General) TJ Mechanical engineering and machinery A. I., Yahaya S. A., Che Ghani Daing Mohamad Nafiz, Daing Idris M. A., Aziz End-mill carbide tool wear in machining metallic biomaterial |
| title | End-mill carbide tool wear in machining metallic biomaterial |
| title_full | End-mill carbide tool wear in machining metallic biomaterial |
| title_fullStr | End-mill carbide tool wear in machining metallic biomaterial |
| title_full_unstemmed | End-mill carbide tool wear in machining metallic biomaterial |
| title_short | End-mill carbide tool wear in machining metallic biomaterial |
| title_sort | end mill carbide tool wear in machining metallic biomaterial |
| topic | T Technology (General) TJ Mechanical engineering and machinery |
| url | http://umpir.ump.edu.my/id/eprint/39414/1/End-mill%20carbide%20tool%20wear%20in%20machining%20metallic%20biomaterial.pdf http://umpir.ump.edu.my/id/eprint/39414/2/End-mill%20carbide%20tool%20wear%20in%20machining%20metallic%20biomaterial_FULL.pdf |
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