Determination of tool wear drilling process of aluminum 6061 and brass C3604 by using CNC robodrill machine

Hole making process is a stimulating process as it impacts the drilling tool's performance and wear. The main objective of this paper is to determine the drilling tool wear by using step-by-step drilling approaches used by most of the manufacturing companies. Two types of materials involved; Al...

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Main Authors: Hadi, Abdul Salaam, M. A. N., Mu’tasim
Format: Conference or Workshop Item
Language:English
English
Published: Institute of Physics Publishing 2024
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/40857/1/Determination%20of%20Tool%20Wear%20Drilling%20Process%20of%20Aluminum.pdf
http://umpir.ump.edu.my/id/eprint/40857/2/Determination%20of%20Tool%20Wear%20Drilling%20Process%20of%20Aluminum.pdf
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author Hadi, Abdul Salaam
M. A. N., Mu’tasim
author_facet Hadi, Abdul Salaam
M. A. N., Mu’tasim
author_sort Hadi, Abdul Salaam
collection UMP
description Hole making process is a stimulating process as it impacts the drilling tool's performance and wear. The main objective of this paper is to determine the drilling tool wear by using step-by-step drilling approaches used by most of the manufacturing companies. Two types of materials involved; Aluminum 6061 & Brass C3604. Firstly, the raw material grade was confirmed by testing it using an Oxford Spectrometer. Four types of drilling tools are used; center drill diameter 3.00 mm; drill diameter 10.00, 13.00 and 14.50 mm. The drilling tool material used is High-Speed Steel (HSS). The cutting parameter used is stated in detail in the methodology section. Two approach are used to determine the tool life; measuring the holes diameter produced by using Vernier caliper; graphical form with the help of the camera. The major finding of this research is the understanding on how the cutting process react with the drilling tool during the cutting process as discussed in the results and discussions. The tool life of a center drill, drilling tool diameter 10.00 mm, 13.00 mm and 14.50 mm in drilling Aluminum 6061 is 476, 250, 485 and 499 holes while for Brass C3604 is 360, 190, 360 and 375 holes.
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spelling UMPir408572024-04-03T03:14:38Z http://umpir.ump.edu.my/id/eprint/40857/ Determination of tool wear drilling process of aluminum 6061 and brass C3604 by using CNC robodrill machine Hadi, Abdul Salaam M. A. N., Mu’tasim TJ Mechanical engineering and machinery TL Motor vehicles. Aeronautics. Astronautics Hole making process is a stimulating process as it impacts the drilling tool's performance and wear. The main objective of this paper is to determine the drilling tool wear by using step-by-step drilling approaches used by most of the manufacturing companies. Two types of materials involved; Aluminum 6061 & Brass C3604. Firstly, the raw material grade was confirmed by testing it using an Oxford Spectrometer. Four types of drilling tools are used; center drill diameter 3.00 mm; drill diameter 10.00, 13.00 and 14.50 mm. The drilling tool material used is High-Speed Steel (HSS). The cutting parameter used is stated in detail in the methodology section. Two approach are used to determine the tool life; measuring the holes diameter produced by using Vernier caliper; graphical form with the help of the camera. The major finding of this research is the understanding on how the cutting process react with the drilling tool during the cutting process as discussed in the results and discussions. The tool life of a center drill, drilling tool diameter 10.00 mm, 13.00 mm and 14.50 mm in drilling Aluminum 6061 is 476, 250, 485 and 499 holes while for Brass C3604 is 360, 190, 360 and 375 holes. Institute of Physics Publishing 2024 Conference or Workshop Item PeerReviewed pdf en cc_by http://umpir.ump.edu.my/id/eprint/40857/1/Determination%20of%20Tool%20Wear%20Drilling%20Process%20of%20Aluminum.pdf pdf en http://umpir.ump.edu.my/id/eprint/40857/2/Determination%20of%20Tool%20Wear%20Drilling%20Process%20of%20Aluminum.pdf Hadi, Abdul Salaam and M. A. N., Mu’tasim (2024) Determination of tool wear drilling process of aluminum 6061 and brass C3604 by using CNC robodrill machine. In: Journal of Physics: Conference Series; 7th International Conference on Mechanical Engineering Research 2023, ICMER 2023 , 12 - 13 September 2023 , Kuantan. pp. 1-11., 2688 (1). ISSN 17426588 https://doi.org/10.1088/1742-6596/2688/1/012005
spellingShingle TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
Hadi, Abdul Salaam
M. A. N., Mu’tasim
Determination of tool wear drilling process of aluminum 6061 and brass C3604 by using CNC robodrill machine
title Determination of tool wear drilling process of aluminum 6061 and brass C3604 by using CNC robodrill machine
title_full Determination of tool wear drilling process of aluminum 6061 and brass C3604 by using CNC robodrill machine
title_fullStr Determination of tool wear drilling process of aluminum 6061 and brass C3604 by using CNC robodrill machine
title_full_unstemmed Determination of tool wear drilling process of aluminum 6061 and brass C3604 by using CNC robodrill machine
title_short Determination of tool wear drilling process of aluminum 6061 and brass C3604 by using CNC robodrill machine
title_sort determination of tool wear drilling process of aluminum 6061 and brass c3604 by using cnc robodrill machine
topic TJ Mechanical engineering and machinery
TL Motor vehicles. Aeronautics. Astronautics
url http://umpir.ump.edu.my/id/eprint/40857/1/Determination%20of%20Tool%20Wear%20Drilling%20Process%20of%20Aluminum.pdf
http://umpir.ump.edu.my/id/eprint/40857/2/Determination%20of%20Tool%20Wear%20Drilling%20Process%20of%20Aluminum.pdf
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