Quality improvement in cutting process of window tint using DMAIC approach

In this study the DMAIC (Define, Measure, Analyse, Improve and Control) technique is applied at a company producing window tint film forming and cutting in Malaysia. It is a company initiative for continuous improvement. The study's goal is to reduce the number of faults during the film cutting...

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Main Authors: Azizol Heirey, Bahari, Zamzuri, Hamedon
Format: Conference or Workshop Item
Language:English
English
Published: Institution of Engineering and Technology 2022
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/42007/1/Quality%20improvement%20in%20cutting%20process%20of%20window%20tint%20using%20DMAIC.pdf
http://umpir.ump.edu.my/id/eprint/42007/2/Quality%20improvement%20in%20cutting%20process%20of%20window%20tint%20using%20DMAIC%20approach_ABS.pdf
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author Azizol Heirey, Bahari
Zamzuri, Hamedon
author_facet Azizol Heirey, Bahari
Zamzuri, Hamedon
author_sort Azizol Heirey, Bahari
collection UMP
description In this study the DMAIC (Define, Measure, Analyse, Improve and Control) technique is applied at a company producing window tint film forming and cutting in Malaysia. It is a company initiative for continuous improvement. The study's goal is to reduce the number of faults during the film cutting process, which has a significant impact on the company's overall profit margin and also affects production lead time. The research looks at the cutting process production line with the greatest defect rate. Quality Control (QC) methods such as brainstorming, process mapping, fish bone diagram, Pareto chart, and FMEA were used in the study. At the analysis stage, the key contributors to the defect problems can be identified, and action or solutions can be implemented. The study demonstrates that the DMAIC process is a successful approach for resolving what appears to be a huge problem with simple approaches. DMAIC has the ability to provide high returns to the company if implemented appropriately and effectively.
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spelling UMPir420072024-09-30T04:36:43Z http://umpir.ump.edu.my/id/eprint/42007/ Quality improvement in cutting process of window tint using DMAIC approach Azizol Heirey, Bahari Zamzuri, Hamedon T Technology (General) TA Engineering (General). Civil engineering (General) TJ Mechanical engineering and machinery TK Electrical engineering. Electronics Nuclear engineering TS Manufactures In this study the DMAIC (Define, Measure, Analyse, Improve and Control) technique is applied at a company producing window tint film forming and cutting in Malaysia. It is a company initiative for continuous improvement. The study's goal is to reduce the number of faults during the film cutting process, which has a significant impact on the company's overall profit margin and also affects production lead time. The research looks at the cutting process production line with the greatest defect rate. Quality Control (QC) methods such as brainstorming, process mapping, fish bone diagram, Pareto chart, and FMEA were used in the study. At the analysis stage, the key contributors to the defect problems can be identified, and action or solutions can be implemented. The study demonstrates that the DMAIC process is a successful approach for resolving what appears to be a huge problem with simple approaches. DMAIC has the ability to provide high returns to the company if implemented appropriately and effectively. Institution of Engineering and Technology 2022 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/42007/1/Quality%20improvement%20in%20cutting%20process%20of%20window%20tint%20using%20DMAIC.pdf pdf en http://umpir.ump.edu.my/id/eprint/42007/2/Quality%20improvement%20in%20cutting%20process%20of%20window%20tint%20using%20DMAIC%20approach_ABS.pdf Azizol Heirey, Bahari and Zamzuri, Hamedon (2022) Quality improvement in cutting process of window tint using DMAIC approach. In: IET Conference Proceedings. 3rd Innovative Manufacturing, Mechatronics and Materials Forum 2022, iM3F 2022 , 20 July 2022 , Pekan, Virtual. pp. 17-20., 2022 (12). ISSN 2732-4494 ISBN 978-183953704-2, 978-183953705-9, 978-183953718-9, 978-183953719-6, 978-183953742-4, 978-183953761-5, 978-183953776-9, 978-183953781-3, 978-183953788-2, 978-183953789-9, 978-183953799-8, 978-183953806-3 (Published) https://doi.org/10.1049/icp.2022.2236
spellingShingle T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
TS Manufactures
Azizol Heirey, Bahari
Zamzuri, Hamedon
Quality improvement in cutting process of window tint using DMAIC approach
title Quality improvement in cutting process of window tint using DMAIC approach
title_full Quality improvement in cutting process of window tint using DMAIC approach
title_fullStr Quality improvement in cutting process of window tint using DMAIC approach
title_full_unstemmed Quality improvement in cutting process of window tint using DMAIC approach
title_short Quality improvement in cutting process of window tint using DMAIC approach
title_sort quality improvement in cutting process of window tint using dmaic approach
topic T Technology (General)
TA Engineering (General). Civil engineering (General)
TJ Mechanical engineering and machinery
TK Electrical engineering. Electronics Nuclear engineering
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/42007/1/Quality%20improvement%20in%20cutting%20process%20of%20window%20tint%20using%20DMAIC.pdf
http://umpir.ump.edu.my/id/eprint/42007/2/Quality%20improvement%20in%20cutting%20process%20of%20window%20tint%20using%20DMAIC%20approach_ABS.pdf
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AT zamzurihamedon qualityimprovementincuttingprocessofwindowtintusingdmaicapproach