Enhancing MIG weld bead geometry in hot rolled carbon steel through response surface methods optimization

This study is focused on optimizing the geometry of weld beads in Metal Inert Gas (MIG) butt-welding of hot rolled carbon steel. The quality of welding holds significant sway over the integrity of joints, and various parameters during the welding process can influence this quality. With the advent o...

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Main Authors: Junita, Mohd Said, Faiz, Mohd Turan
Format: Conference or Workshop Item
Language:English
English
English
Published: Springer Singapore 2024
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/42772/2/Enhancing%20MIG%20weld%20bead%20geometry%20in%20hot%20rolled%20carbon%20steel%20through%20response%20surface%20methods%20optimization%20-%20intro.pdf
http://umpir.ump.edu.my/id/eprint/42772/3/Springer%20Proceedings%20in%20Materials%20-%20Volume%2040.pdf
http://umpir.ump.edu.my/id/eprint/42772/1/Enhancing%20MIG%20weld%20bead%20geometry%20in%20hot%20rolled%20carbon%20steel%20through%20response%20surface%20methods%20optimization.pdf
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author Junita, Mohd Said
Faiz, Mohd Turan
author_facet Junita, Mohd Said
Faiz, Mohd Turan
author_sort Junita, Mohd Said
collection UMP
description This study is focused on optimizing the geometry of weld beads in Metal Inert Gas (MIG) butt-welding of hot rolled carbon steel. The quality of welding holds significant sway over the integrity of joints, and various parameters during the welding process can influence this quality. With the advent of computerization and automation, innovative statistical techniques for modelling and optimization have arisen, obviating the need for traditional trial-and-error approaches to achieve desired performance and quality. The research employs experimental methodologies, incorporating critical process parameters like welding current, arc voltage, and welding speed. A central composite design utilizing Response Surface Methodology (RSM) is employed as a statistical approach to experimentally analyse the performance of weld bead geometry. This encompasses aspects such as bead height, bead width, and penetration. The ultimate objective is to establish a mathematical relationship between welding process parameters and output variables. The outcomes derived from these models yield precise predictions of weld bead geometry. By utilizing these mathematical models for specific bead geometries, the influence of process parameters can be estimated. It’s evident that variations in parameters have a notable impact on bead height and width, in comparison to the effect on penetration alone.
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spelling UMPir427722024-10-08T06:58:30Z http://umpir.ump.edu.my/id/eprint/42772/ Enhancing MIG weld bead geometry in hot rolled carbon steel through response surface methods optimization Junita, Mohd Said Faiz, Mohd Turan TJ Mechanical engineering and machinery TS Manufactures This study is focused on optimizing the geometry of weld beads in Metal Inert Gas (MIG) butt-welding of hot rolled carbon steel. The quality of welding holds significant sway over the integrity of joints, and various parameters during the welding process can influence this quality. With the advent of computerization and automation, innovative statistical techniques for modelling and optimization have arisen, obviating the need for traditional trial-and-error approaches to achieve desired performance and quality. The research employs experimental methodologies, incorporating critical process parameters like welding current, arc voltage, and welding speed. A central composite design utilizing Response Surface Methodology (RSM) is employed as a statistical approach to experimentally analyse the performance of weld bead geometry. This encompasses aspects such as bead height, bead width, and penetration. The ultimate objective is to establish a mathematical relationship between welding process parameters and output variables. The outcomes derived from these models yield precise predictions of weld bead geometry. By utilizing these mathematical models for specific bead geometries, the influence of process parameters can be estimated. It’s evident that variations in parameters have a notable impact on bead height and width, in comparison to the effect on penetration alone. Springer Singapore 2024 Conference or Workshop Item PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/42772/2/Enhancing%20MIG%20weld%20bead%20geometry%20in%20hot%20rolled%20carbon%20steel%20through%20response%20surface%20methods%20optimization%20-%20intro.pdf pdf en http://umpir.ump.edu.my/id/eprint/42772/3/Springer%20Proceedings%20in%20Materials%20-%20Volume%2040.pdf pdf en http://umpir.ump.edu.my/id/eprint/42772/1/Enhancing%20MIG%20weld%20bead%20geometry%20in%20hot%20rolled%20carbon%20steel%20through%20response%20surface%20methods%20optimization.pdf Junita, Mohd Said and Faiz, Mohd Turan (2024) Enhancing MIG weld bead geometry in hot rolled carbon steel through response surface methods optimization. In: Springer Proceedings in Materials. Intelligent Manufacturing and Mechatronics, iM3F 2023 , 7 – 8 August , Pekan, Malaysia. pp. 71-80., 40. ISSN 2662-3161 ISBN 978-981-99-9847-0 (Published) https://doi.org/10.1007/978-981-99-9848-7_7
spellingShingle TJ Mechanical engineering and machinery
TS Manufactures
Junita, Mohd Said
Faiz, Mohd Turan
Enhancing MIG weld bead geometry in hot rolled carbon steel through response surface methods optimization
title Enhancing MIG weld bead geometry in hot rolled carbon steel through response surface methods optimization
title_full Enhancing MIG weld bead geometry in hot rolled carbon steel through response surface methods optimization
title_fullStr Enhancing MIG weld bead geometry in hot rolled carbon steel through response surface methods optimization
title_full_unstemmed Enhancing MIG weld bead geometry in hot rolled carbon steel through response surface methods optimization
title_short Enhancing MIG weld bead geometry in hot rolled carbon steel through response surface methods optimization
title_sort enhancing mig weld bead geometry in hot rolled carbon steel through response surface methods optimization
topic TJ Mechanical engineering and machinery
TS Manufactures
url http://umpir.ump.edu.my/id/eprint/42772/2/Enhancing%20MIG%20weld%20bead%20geometry%20in%20hot%20rolled%20carbon%20steel%20through%20response%20surface%20methods%20optimization%20-%20intro.pdf
http://umpir.ump.edu.my/id/eprint/42772/3/Springer%20Proceedings%20in%20Materials%20-%20Volume%2040.pdf
http://umpir.ump.edu.my/id/eprint/42772/1/Enhancing%20MIG%20weld%20bead%20geometry%20in%20hot%20rolled%20carbon%20steel%20through%20response%20surface%20methods%20optimization.pdf
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