Thermal stability of laser modified die insert surface in hot press forming of 22MnB5

Laser surface modification enhanced steel hardness properties from refined grain structure. Despite its superior properties, the thermal stability of fine grain structure is questionable as its metastable phase. This study investigates laser-modified die insert surface in hot press forming (HPF) of...

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Main Authors: Norhafzan, Bariman, Syarifah Nur Aqida, Syed Ahmad, Izwan, Ismail, Khairil, Che Mat
Format: Article
Language:English
Published: Malaysian Tribology Society (MYTRIBOS) 2024
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/43521/1/JT-43-86-103%20%282%29.pdf
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author Norhafzan, Bariman
Syarifah Nur Aqida, Syed Ahmad
Izwan, Ismail
Khairil, Che Mat
author_facet Norhafzan, Bariman
Syarifah Nur Aqida, Syed Ahmad
Izwan, Ismail
Khairil, Che Mat
author_sort Norhafzan, Bariman
collection UMP
description Laser surface modification enhanced steel hardness properties from refined grain structure. Despite its superior properties, the thermal stability of fine grain structure is questionable as its metastable phase. This study investigates laser-modified die insert surface in hot press forming (HPF) of 22MnB5 steel blanks. The modified die insert was characterised for surface integrity, metallographic study, and thermal stability. From the findings, the laser-modified die inserts surface exhibits a thickness range between 0.10 and 0.33 mm with a refined grain structure of 1.02 µm, and respective surface roughness and subsurface hardness of 1.89-3.89 µm and 684.4-793.7 HV0.1. The blanks that formed using laser-modified die inserts exhibit a higher martensite structure of 74.8-80.6% with an average hardness of 508.1 HV0.1, while the high-strength steel blanks formed using the as-received surface inserts consist of 58.7 % martensite structure with 386.6 HV0.1 hardness. Correlating the thermal stability of laser modified surface, the refined grain structure in laser modified die inserts surface was retained during the HPF process though the die insert surface was exposed to heated blank at temperatures above 600 °C. These findings are significant to design HPF die inserts surface for a prolonged lifecycle.
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spelling UMPir435212025-01-13T01:41:13Z http://umpir.ump.edu.my/id/eprint/43521/ Thermal stability of laser modified die insert surface in hot press forming of 22MnB5 Norhafzan, Bariman Syarifah Nur Aqida, Syed Ahmad Izwan, Ismail Khairil, Che Mat TJ Mechanical engineering and machinery Laser surface modification enhanced steel hardness properties from refined grain structure. Despite its superior properties, the thermal stability of fine grain structure is questionable as its metastable phase. This study investigates laser-modified die insert surface in hot press forming (HPF) of 22MnB5 steel blanks. The modified die insert was characterised for surface integrity, metallographic study, and thermal stability. From the findings, the laser-modified die inserts surface exhibits a thickness range between 0.10 and 0.33 mm with a refined grain structure of 1.02 µm, and respective surface roughness and subsurface hardness of 1.89-3.89 µm and 684.4-793.7 HV0.1. The blanks that formed using laser-modified die inserts exhibit a higher martensite structure of 74.8-80.6% with an average hardness of 508.1 HV0.1, while the high-strength steel blanks formed using the as-received surface inserts consist of 58.7 % martensite structure with 386.6 HV0.1 hardness. Correlating the thermal stability of laser modified surface, the refined grain structure in laser modified die inserts surface was retained during the HPF process though the die insert surface was exposed to heated blank at temperatures above 600 °C. These findings are significant to design HPF die inserts surface for a prolonged lifecycle. Malaysian Tribology Society (MYTRIBOS) 2024-12-29 Article PeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/43521/1/JT-43-86-103%20%282%29.pdf Norhafzan, Bariman and Syarifah Nur Aqida, Syed Ahmad and Izwan, Ismail and Khairil, Che Mat (2024) Thermal stability of laser modified die insert surface in hot press forming of 22MnB5. Jurnal Tribologi, 43. pp. 86-103. ISSN 2289-7232. (Published) https://jurnaltribologi.mytribos.org/v43/JT-43-86-103.pdf
spellingShingle TJ Mechanical engineering and machinery
Norhafzan, Bariman
Syarifah Nur Aqida, Syed Ahmad
Izwan, Ismail
Khairil, Che Mat
Thermal stability of laser modified die insert surface in hot press forming of 22MnB5
title Thermal stability of laser modified die insert surface in hot press forming of 22MnB5
title_full Thermal stability of laser modified die insert surface in hot press forming of 22MnB5
title_fullStr Thermal stability of laser modified die insert surface in hot press forming of 22MnB5
title_full_unstemmed Thermal stability of laser modified die insert surface in hot press forming of 22MnB5
title_short Thermal stability of laser modified die insert surface in hot press forming of 22MnB5
title_sort thermal stability of laser modified die insert surface in hot press forming of 22mnb5
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/43521/1/JT-43-86-103%20%282%29.pdf
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AT izwanismail thermalstabilityoflasermodifieddieinsertsurfaceinhotpressformingof22mnb5
AT khairilchemat thermalstabilityoflasermodifieddieinsertsurfaceinhotpressformingof22mnb5