Taguchi Method Approach for Recyling Chip Waste from Machining Aluminum (AA6061) Using Hot Press Forging Process

This paper investigates the recycling waste aluminum alloy 6061 from high speed machine (HSM) machine using hot forging process. Hot forging process was able to recover the grain structure of material by controlling certain pressure and temperature. The experiments conducted adopted Taguchi method...

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Main Authors: Mohamad Syahmi, Shahrom, A. R., Yusoff, Mohd Amri, Lajis
Format: Article
Language:English
Published: Trans Tech Publications, Switzerland 2013
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/4690/1/fkp-2013-shahrom-TaguchiMethodApproach_abs_only.pdf
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author Mohamad Syahmi, Shahrom
A. R., Yusoff
Mohd Amri, Lajis
author_facet Mohamad Syahmi, Shahrom
A. R., Yusoff
Mohd Amri, Lajis
author_sort Mohamad Syahmi, Shahrom
collection UMP
description This paper investigates the recycling waste aluminum alloy 6061 from high speed machine (HSM) machine using hot forging process. Hot forging process was able to recover the grain structure of material by controlling certain pressure and temperature. The experiments conducted adopted Taguchi method design. Three factors selected are chip size, operating temperature and operating pressure with three levels for each factor. Both factors for operating temperature and pressure were directly controlled from hot forging machine. The chip sizes were prepared from HSM machine using three machining parameters with constant cutting speed and manipulate three levels for each parameter for feed rate and depth of cut. The final result between reference and experiment specimen showed the close gap in the tensile test. The main effect, signal to noise ratio and analysis of variance were employed to investigate the results and to establish the optimum parameters for hot forging process. It can be concluded that the hot forging process was able to recycle waste (chip) aluminum compared to the current recycling aluminum process.
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spelling UMPir46902015-06-22T02:50:04Z http://umpir.ump.edu.my/id/eprint/4690/ Taguchi Method Approach for Recyling Chip Waste from Machining Aluminum (AA6061) Using Hot Press Forging Process Mohamad Syahmi, Shahrom A. R., Yusoff Mohd Amri, Lajis TJ Mechanical engineering and machinery This paper investigates the recycling waste aluminum alloy 6061 from high speed machine (HSM) machine using hot forging process. Hot forging process was able to recover the grain structure of material by controlling certain pressure and temperature. The experiments conducted adopted Taguchi method design. Three factors selected are chip size, operating temperature and operating pressure with three levels for each factor. Both factors for operating temperature and pressure were directly controlled from hot forging machine. The chip sizes were prepared from HSM machine using three machining parameters with constant cutting speed and manipulate three levels for each parameter for feed rate and depth of cut. The final result between reference and experiment specimen showed the close gap in the tensile test. The main effect, signal to noise ratio and analysis of variance were employed to investigate the results and to establish the optimum parameters for hot forging process. It can be concluded that the hot forging process was able to recycle waste (chip) aluminum compared to the current recycling aluminum process. Trans Tech Publications, Switzerland 2013-12-04 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/4690/1/fkp-2013-shahrom-TaguchiMethodApproach_abs_only.pdf Mohamad Syahmi, Shahrom and A. R., Yusoff and Mohd Amri, Lajis (2013) Taguchi Method Approach for Recyling Chip Waste from Machining Aluminum (AA6061) Using Hot Press Forging Process. Advanced Materials Research, 845. pp. 637-641. ISSN 1022-6680, ESSN: 1662-8985. (Published) http://dx.doi.org/10.4028/www.scientific.net/AMR.845.637 DOI: 10.4028/www.scientific.net/AMR.845.637
spellingShingle TJ Mechanical engineering and machinery
Mohamad Syahmi, Shahrom
A. R., Yusoff
Mohd Amri, Lajis
Taguchi Method Approach for Recyling Chip Waste from Machining Aluminum (AA6061) Using Hot Press Forging Process
title Taguchi Method Approach for Recyling Chip Waste from Machining Aluminum (AA6061) Using Hot Press Forging Process
title_full Taguchi Method Approach for Recyling Chip Waste from Machining Aluminum (AA6061) Using Hot Press Forging Process
title_fullStr Taguchi Method Approach for Recyling Chip Waste from Machining Aluminum (AA6061) Using Hot Press Forging Process
title_full_unstemmed Taguchi Method Approach for Recyling Chip Waste from Machining Aluminum (AA6061) Using Hot Press Forging Process
title_short Taguchi Method Approach for Recyling Chip Waste from Machining Aluminum (AA6061) Using Hot Press Forging Process
title_sort taguchi method approach for recyling chip waste from machining aluminum aa6061 using hot press forging process
topic TJ Mechanical engineering and machinery
url http://umpir.ump.edu.my/id/eprint/4690/1/fkp-2013-shahrom-TaguchiMethodApproach_abs_only.pdf
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AT aryusoff taguchimethodapproachforrecylingchipwastefrommachiningaluminumaa6061usinghotpressforgingprocess
AT mohdamrilajis taguchimethodapproachforrecylingchipwastefrommachiningaluminumaa6061usinghotpressforgingprocess