An Assembly Sequence Planning Approach with a Rule-based Multi-state Gravitational Search Algorithm

Assembly sequence planning (ASP) becomes one of the major challenges in product design and manufacturing. A good assembly sequence leads to reduced costs and duration in the manufacturing process. However, assembly sequence planning is known to be a classical NP-hard combinatorial optimization probl...

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Main Authors: Ismail, Ibrahim, Zuwairie, Ibrahim, Hamzah, Ahmad, Mohd Falfazli, Mat Jusof, Zulkifli, Md. Yusof, Sophan Wahyudi, Nawawi, Marizan, Mubin
Format: Article
Language:English
Published: Springer-Verlag 2015
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/8815/1/fkee-2015-hamzah-Assembly%20Sequence%20Planning-art.pdf
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author Ismail, Ibrahim
Zuwairie, Ibrahim
Hamzah, Ahmad
Mohd Falfazli, Mat Jusof
Zulkifli, Md. Yusof
Sophan Wahyudi, Nawawi
Marizan, Mubin
author_facet Ismail, Ibrahim
Zuwairie, Ibrahim
Hamzah, Ahmad
Mohd Falfazli, Mat Jusof
Zulkifli, Md. Yusof
Sophan Wahyudi, Nawawi
Marizan, Mubin
author_sort Ismail, Ibrahim
collection UMP
description Assembly sequence planning (ASP) becomes one of the major challenges in product design and manufacturing. A good assembly sequence leads to reduced costs and duration in the manufacturing process. However, assembly sequence planning is known to be a classical NP-hard combinatorial optimization problem; ASP with many product components becomes more difficult to solve. In this paper, an approach based on a new variant of the gravitational search algorithm (GSA) called the rule-based multi-state gravitational search algorithm (RBMSGSA) is used to solve the assembly sequence planning problem. As in the gravitational search algorithm, the RBMSGSA incorporates Newton’s law of gravity, the law of motion, and a rule that makes each assembly component of each individual solution occur once based on precedence constraints; the best feasible sequence of assembly can then be determined. To verify the feasibility and performance of the proposed approach, a case study has been performed and a comparison has been conducted against other three approaches based on simulated annealing (SA), a genetic algorithm (GA), and binary particle swarm optimization (BPSO). The experimental results show that the proposed approach has achieved significant improvement in performance over the other methods studied.
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spelling UMPir88152018-02-21T03:38:32Z http://umpir.ump.edu.my/id/eprint/8815/ An Assembly Sequence Planning Approach with a Rule-based Multi-state Gravitational Search Algorithm Ismail, Ibrahim Zuwairie, Ibrahim Hamzah, Ahmad Mohd Falfazli, Mat Jusof Zulkifli, Md. Yusof Sophan Wahyudi, Nawawi Marizan, Mubin TK Electrical engineering. Electronics Nuclear engineering Assembly sequence planning (ASP) becomes one of the major challenges in product design and manufacturing. A good assembly sequence leads to reduced costs and duration in the manufacturing process. However, assembly sequence planning is known to be a classical NP-hard combinatorial optimization problem; ASP with many product components becomes more difficult to solve. In this paper, an approach based on a new variant of the gravitational search algorithm (GSA) called the rule-based multi-state gravitational search algorithm (RBMSGSA) is used to solve the assembly sequence planning problem. As in the gravitational search algorithm, the RBMSGSA incorporates Newton’s law of gravity, the law of motion, and a rule that makes each assembly component of each individual solution occur once based on precedence constraints; the best feasible sequence of assembly can then be determined. To verify the feasibility and performance of the proposed approach, a case study has been performed and a comparison has been conducted against other three approaches based on simulated annealing (SA), a genetic algorithm (GA), and binary particle swarm optimization (BPSO). The experimental results show that the proposed approach has achieved significant improvement in performance over the other methods studied. Springer-Verlag 2015 Article PeerReviewed application/pdf en http://umpir.ump.edu.my/id/eprint/8815/1/fkee-2015-hamzah-Assembly%20Sequence%20Planning-art.pdf Ismail, Ibrahim and Zuwairie, Ibrahim and Hamzah, Ahmad and Mohd Falfazli, Mat Jusof and Zulkifli, Md. Yusof and Sophan Wahyudi, Nawawi and Marizan, Mubin (2015) An Assembly Sequence Planning Approach with a Rule-based Multi-state Gravitational Search Algorithm. The International Journal of Advanced Manufacturing Technology. ISSN 0268-3768 (Print), 1433-3015 (Online). (In Press / Online First) (In Press / Online First) http://dx.doi.org/10.1007/s00170-015-6857-0 DOI: 10.1007/s00170-015-6857-0
spellingShingle TK Electrical engineering. Electronics Nuclear engineering
Ismail, Ibrahim
Zuwairie, Ibrahim
Hamzah, Ahmad
Mohd Falfazli, Mat Jusof
Zulkifli, Md. Yusof
Sophan Wahyudi, Nawawi
Marizan, Mubin
An Assembly Sequence Planning Approach with a Rule-based Multi-state Gravitational Search Algorithm
title An Assembly Sequence Planning Approach with a Rule-based Multi-state Gravitational Search Algorithm
title_full An Assembly Sequence Planning Approach with a Rule-based Multi-state Gravitational Search Algorithm
title_fullStr An Assembly Sequence Planning Approach with a Rule-based Multi-state Gravitational Search Algorithm
title_full_unstemmed An Assembly Sequence Planning Approach with a Rule-based Multi-state Gravitational Search Algorithm
title_short An Assembly Sequence Planning Approach with a Rule-based Multi-state Gravitational Search Algorithm
title_sort assembly sequence planning approach with a rule based multi state gravitational search algorithm
topic TK Electrical engineering. Electronics Nuclear engineering
url http://umpir.ump.edu.my/id/eprint/8815/1/fkee-2015-hamzah-Assembly%20Sequence%20Planning-art.pdf
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