Simulation of reactive distillation column for 2-ethyl hexyl acrylate production from dilute acrylic acid

Acrylic acid (AA) is an unsaturated organic acid, very toxic and hazardous to the environment. Unfortunately, dilute acrylic acid (AA) has commonly produced as a by- product in many chemical and petrochemical processes such as manufacturing of acrylic esters. The recovery of dilute AA from the waste...

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Main Author: Tay, Hong Luan
Format: Undergraduates Project Papers
Language:English
Published: 2014
Subjects:
Online Access:http://umpir.ump.edu.my/id/eprint/8868/1/Simulation%20Of%20Reactive%20Distillation%20Column%20For%202-Ethyl%20Hexyl%20Acrylate%20Production%20From%20Dilute%20Acrylic%20Acid.pdf
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author Tay, Hong Luan
author_facet Tay, Hong Luan
author_sort Tay, Hong Luan
collection UMP
description Acrylic acid (AA) is an unsaturated organic acid, very toxic and hazardous to the environment. Unfortunately, dilute acrylic acid (AA) has commonly produced as a by- product in many chemical and petrochemical processes such as manufacturing of acrylic esters. The recovery of dilute AA from the wastewater streams has become a growing concern among researchers due to its economic and environmental issues. There are several conventional separation techniques such as adsorption, distillation and extraction were developed to treat the wastewater from the industries; however, they have their own drawbacks respectively. One of the promising methods to purify the wastewater and economically sustainable is through esterification process of the recovery acrylic acid with alcohols via reactive distillation column. To date, study about esterification by using dilute AA has not been reported in literature. In this present work, a simulation study of esterification reaction of 2-ethylhexan-1-ol and dilute AA via reactive distillation system in the presence of ion exchange resin catalyst was performed using Aspen Plus RADFRAC incorporated with thermodynamic model of UNIFAC. The effect of different operating variables such as Acrylic Acid concentration, reflux ratio, bottom rate, catalyst weight and optimum column configuration were studied in this present work. The best operating conditions and column configuration were identified with maximum recovery of acrylic acid was 83% for the feed concentration of 10wt% AA, 0.1 reflux molar ratio, 0.13kg/h bottom rate and 1.5kg/m of catalyst weight. The best column configuration for the esterification system of acrylic acid and 2-ethylhexanol consisted of 4 reactive stages, 10 stripping stages and 4 rectifying stages, contributing to 18 numbers of stages with each stage of condenser and reboiler
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spelling UMPir88682023-12-11T07:51:54Z http://umpir.ump.edu.my/id/eprint/8868/ Simulation of reactive distillation column for 2-ethyl hexyl acrylate production from dilute acrylic acid Tay, Hong Luan TP Chemical technology Acrylic acid (AA) is an unsaturated organic acid, very toxic and hazardous to the environment. Unfortunately, dilute acrylic acid (AA) has commonly produced as a by- product in many chemical and petrochemical processes such as manufacturing of acrylic esters. The recovery of dilute AA from the wastewater streams has become a growing concern among researchers due to its economic and environmental issues. There are several conventional separation techniques such as adsorption, distillation and extraction were developed to treat the wastewater from the industries; however, they have their own drawbacks respectively. One of the promising methods to purify the wastewater and economically sustainable is through esterification process of the recovery acrylic acid with alcohols via reactive distillation column. To date, study about esterification by using dilute AA has not been reported in literature. In this present work, a simulation study of esterification reaction of 2-ethylhexan-1-ol and dilute AA via reactive distillation system in the presence of ion exchange resin catalyst was performed using Aspen Plus RADFRAC incorporated with thermodynamic model of UNIFAC. The effect of different operating variables such as Acrylic Acid concentration, reflux ratio, bottom rate, catalyst weight and optimum column configuration were studied in this present work. The best operating conditions and column configuration were identified with maximum recovery of acrylic acid was 83% for the feed concentration of 10wt% AA, 0.1 reflux molar ratio, 0.13kg/h bottom rate and 1.5kg/m of catalyst weight. The best column configuration for the esterification system of acrylic acid and 2-ethylhexanol consisted of 4 reactive stages, 10 stripping stages and 4 rectifying stages, contributing to 18 numbers of stages with each stage of condenser and reboiler 2014-01 Undergraduates Project Papers NonPeerReviewed pdf en http://umpir.ump.edu.my/id/eprint/8868/1/Simulation%20Of%20Reactive%20Distillation%20Column%20For%202-Ethyl%20Hexyl%20Acrylate%20Production%20From%20Dilute%20Acrylic%20Acid.pdf Tay, Hong Luan (2014) Simulation of reactive distillation column for 2-ethyl hexyl acrylate production from dilute acrylic acid. Faculty of Chemical & Natural Resources Engineering, Universiti Malaysia Pahang.
spellingShingle TP Chemical technology
Tay, Hong Luan
Simulation of reactive distillation column for 2-ethyl hexyl acrylate production from dilute acrylic acid
title Simulation of reactive distillation column for 2-ethyl hexyl acrylate production from dilute acrylic acid
title_full Simulation of reactive distillation column for 2-ethyl hexyl acrylate production from dilute acrylic acid
title_fullStr Simulation of reactive distillation column for 2-ethyl hexyl acrylate production from dilute acrylic acid
title_full_unstemmed Simulation of reactive distillation column for 2-ethyl hexyl acrylate production from dilute acrylic acid
title_short Simulation of reactive distillation column for 2-ethyl hexyl acrylate production from dilute acrylic acid
title_sort simulation of reactive distillation column for 2 ethyl hexyl acrylate production from dilute acrylic acid
topic TP Chemical technology
url http://umpir.ump.edu.my/id/eprint/8868/1/Simulation%20Of%20Reactive%20Distillation%20Column%20For%202-Ethyl%20Hexyl%20Acrylate%20Production%20From%20Dilute%20Acrylic%20Acid.pdf
work_keys_str_mv AT tayhongluan simulationofreactivedistillationcolumnfor2ethylhexylacrylateproductionfromdiluteacrylicacid