Investigation of Insert Materıal in Inserted Powder Injection Molding

Inserted powder injection molding (IPIM) is a method developed to produce of thick parts (> 10 mm). In this method, feedstock is injected onto the previously prepared inserts. After the injection process, binder removal and sintering processes are applied to the molded parts. In this study, the s...

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Main Authors: Mehmet SUBAŞI, Kamran SAMET, Çetin KARATAŞ
Format: Article
Language:English
Published: Gazi University 2020-06-01
Series:Gazi Üniversitesi Fen Bilimleri Dergisi
Subjects:
Online Access:https://dergipark.org.tr/tr/download/article-file/1140097
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author Mehmet SUBAŞI
Kamran SAMET
Çetin KARATAŞ
author_facet Mehmet SUBAŞI
Kamran SAMET
Çetin KARATAŞ
author_sort Mehmet SUBAŞI
collection DOAJ
description Inserted powder injection molding (IPIM) is a method developed to produce of thick parts (> 10 mm). In this method, feedstock is injected onto the previously prepared inserts. After the injection process, binder removal and sintering processes are applied to the molded parts. In this study, the suitability and effects of the insert material were investigated in the parts to be produced by the IPIM method. Tungsten carbide cobalt (WC- 9%Co) feedstock was used in the experiments. In order to determine the effects of the insert material, inserts were prepared from steels DIN 1.0402 (AISI 1020), 1.0535 (AISI 1050), 1.2312, 1.2344, 1.2379 and 1.7225 (AISI 4140). After injecting WC-Co feedstock on these inserts, sintering processes were carried out at 1200, 1250 and 1400 °C temperatures and dwell time of 60, 180 and 240 minutes. As a result of the experiments, it was determined that inserts melted at 1400 °C sintering temperature but they preserve their geometric form at 1200 °C and 1250 °C temperature. However, at these temperatures (1200 °C - 1250 °C) it was determined that there was no diffusion between the insert and the injected region.
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spelling doaj.art-001fa8258d8a4710bc8d8b62c01e04c82023-02-15T16:09:56ZengGazi UniversityGazi Üniversitesi Fen Bilimleri Dergisi2147-95262020-06-018247548510.29109/gujsc.728630Investigation of Insert Materıal in Inserted Powder Injection MoldingMehmet SUBAŞIhttps://orcid.org/0000-0003-4826-9175Kamran SAMEThttps://orcid.org/0000-0002-4159-3610Çetin KARATAŞhttps://orcid.org/0000-0003-0005-3068Inserted powder injection molding (IPIM) is a method developed to produce of thick parts (> 10 mm). In this method, feedstock is injected onto the previously prepared inserts. After the injection process, binder removal and sintering processes are applied to the molded parts. In this study, the suitability and effects of the insert material were investigated in the parts to be produced by the IPIM method. Tungsten carbide cobalt (WC- 9%Co) feedstock was used in the experiments. In order to determine the effects of the insert material, inserts were prepared from steels DIN 1.0402 (AISI 1020), 1.0535 (AISI 1050), 1.2312, 1.2344, 1.2379 and 1.7225 (AISI 4140). After injecting WC-Co feedstock on these inserts, sintering processes were carried out at 1200, 1250 and 1400 °C temperatures and dwell time of 60, 180 and 240 minutes. As a result of the experiments, it was determined that inserts melted at 1400 °C sintering temperature but they preserve their geometric form at 1200 °C and 1250 °C temperature. However, at these temperatures (1200 °C - 1250 °C) it was determined that there was no diffusion between the insert and the injected region.https://dergipark.org.tr/tr/download/article-file/1140097sinteringinserted powder injection moldingtungsten carbideinsert powder injection molding
spellingShingle Mehmet SUBAŞI
Kamran SAMET
Çetin KARATAŞ
Investigation of Insert Materıal in Inserted Powder Injection Molding
Gazi Üniversitesi Fen Bilimleri Dergisi
sintering
inserted powder injection molding
tungsten carbide
insert powder injection molding
title Investigation of Insert Materıal in Inserted Powder Injection Molding
title_full Investigation of Insert Materıal in Inserted Powder Injection Molding
title_fullStr Investigation of Insert Materıal in Inserted Powder Injection Molding
title_full_unstemmed Investigation of Insert Materıal in Inserted Powder Injection Molding
title_short Investigation of Insert Materıal in Inserted Powder Injection Molding
title_sort investigation of insert material in inserted powder injection molding
topic sintering
inserted powder injection molding
tungsten carbide
insert powder injection molding
url https://dergipark.org.tr/tr/download/article-file/1140097
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