Effect of Thermal Shock on Grindability of Zircon for Preparation of Zircon Flour

This paper deals with the effect of thermal shock treatment on grindability and grinding characteristics of zircon minerals and the overall energy saving achieved. This attempt is made due to a fine dry grinding of zircon minerals to produce zircon flour is an energy intensive operation. The effect...

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Main Authors: Routray Sunita, Bhima Raog R.
Format: Article
Language:English
Published: De Gruyter 2013-12-01
Series:High Temperature Materials and Processes
Subjects:
Online Access:https://doi.org/10.1515/htmp-2013-0005
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author Routray Sunita
Bhima Raog R.
author_facet Routray Sunita
Bhima Raog R.
author_sort Routray Sunita
collection DOAJ
description This paper deals with the effect of thermal shock treatment on grindability and grinding characteristics of zircon minerals and the overall energy saving achieved. This attempt is made due to a fine dry grinding of zircon minerals to produce zircon flour is an energy intensive operation. The effect of grinding time on grinding of zircon minerals in a continuously agitated rod mill indicate that the time required is 170 minutes for obtaining 75% of particles passing 45 µm size for natural zircon mineral whereas for thermally treated zircon it is only 100 minutes to achieve the same. Hence, 70 minutes of grinding time is saved. The work index test results show that 13.3% of the total energy can be saved when a sample is preheated to 850 °C and subjected to thermal shock treatment. The effect is due to the development of numerous micro-cracks and fractures in samples subjected to thermal shock.
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spelling doaj.art-00231f815f324e0faba476dd9c189ab32022-12-21T18:31:17ZengDe GruyterHigh Temperature Materials and Processes0334-64552191-03242013-12-0132657357910.1515/htmp-2013-0005Effect of Thermal Shock on Grindability of Zircon for Preparation of Zircon FlourRoutray Sunita0Bhima Raog R.1Department of Mechanical Engineering, C V Raman College of Engineering, Bidyanagar, Mahura, Janla, Bhubaneswar 752054, IndiaResearch and Development, Aryan Institute of Engineering and Technology, Arya Vihar, Bhubaneswar 752050, IndiaThis paper deals with the effect of thermal shock treatment on grindability and grinding characteristics of zircon minerals and the overall energy saving achieved. This attempt is made due to a fine dry grinding of zircon minerals to produce zircon flour is an energy intensive operation. The effect of grinding time on grinding of zircon minerals in a continuously agitated rod mill indicate that the time required is 170 minutes for obtaining 75% of particles passing 45 µm size for natural zircon mineral whereas for thermally treated zircon it is only 100 minutes to achieve the same. Hence, 70 minutes of grinding time is saved. The work index test results show that 13.3% of the total energy can be saved when a sample is preheated to 850 °C and subjected to thermal shock treatment. The effect is due to the development of numerous micro-cracks and fractures in samples subjected to thermal shock.https://doi.org/10.1515/htmp-2013-0005zirconagitated rod millgrindingzircon flouropacifierwork indexenergy saving
spellingShingle Routray Sunita
Bhima Raog R.
Effect of Thermal Shock on Grindability of Zircon for Preparation of Zircon Flour
High Temperature Materials and Processes
zircon
agitated rod mill
grinding
zircon flour
opacifier
work index
energy saving
title Effect of Thermal Shock on Grindability of Zircon for Preparation of Zircon Flour
title_full Effect of Thermal Shock on Grindability of Zircon for Preparation of Zircon Flour
title_fullStr Effect of Thermal Shock on Grindability of Zircon for Preparation of Zircon Flour
title_full_unstemmed Effect of Thermal Shock on Grindability of Zircon for Preparation of Zircon Flour
title_short Effect of Thermal Shock on Grindability of Zircon for Preparation of Zircon Flour
title_sort effect of thermal shock on grindability of zircon for preparation of zircon flour
topic zircon
agitated rod mill
grinding
zircon flour
opacifier
work index
energy saving
url https://doi.org/10.1515/htmp-2013-0005
work_keys_str_mv AT routraysunita effectofthermalshockongrindabilityofzirconforpreparationofzirconflour
AT bhimaraogr effectofthermalshockongrindabilityofzirconforpreparationofzirconflour