Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements
This paper focuses on a resonant system used to induce a low-amplitude movement and ultrasonic frequency to complement a ball burnishing process on a lathe. The system was characterized through the combination of different techniques. A full vibratory characterization of this process was undertaken...
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| Format: | Article |
| Language: | English |
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MDPI AG
2021-10-01
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| Online Access: | https://www.mdpi.com/1996-1944/14/19/5746 |
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| author | Ismael Fernández-Osete Aida Estevez-Urra Eric Velázquez-Corral David Valentin Jordi Llumà Ramón Jerez-Mesa J. Antonio Travieso-Rodriguez |
| author_facet | Ismael Fernández-Osete Aida Estevez-Urra Eric Velázquez-Corral David Valentin Jordi Llumà Ramón Jerez-Mesa J. Antonio Travieso-Rodriguez |
| author_sort | Ismael Fernández-Osete |
| collection | DOAJ |
| description | This paper focuses on a resonant system used to induce a low-amplitude movement and ultrasonic frequency to complement a ball burnishing process on a lathe. The system was characterized through the combination of different techniques. A full vibratory characterization of this process was undertaken with the purpose of demonstrating that the mechanical system—composed of the tool and the machine—does not present resonance phenomena during the execution of the operation that could lead to eventual failure. This dynamic analysis validates the adequateness of the tool when attached to an NC lathe, which is important to guarantee its future implementation in actual manufacturing contexts. A further aim was to confirm that the system succeeds in transmitting an oscillating signal throughout the material lattice. To this end, different static and dynamic techniques that measure different vibration ranges—including impact tests, acoustic emission measurement, and vibration measurement—were combined. An operational deflection shape model was also constructed. Results demonstrate that the only high frequency appearing in the process originated in the tool. The process was not affected by the presence of vibration assistance, nor by the burnishing preload or feed levels. Furthermore, the frequency of the assisting ultrasonic vibration was characterized and no signal due to possible damage in the material of the specimens was detected. These results demonstrate the suitability of the new tool in the vibration-assisted ball burnishing process. |
| first_indexed | 2024-03-10T06:55:36Z |
| format | Article |
| id | doaj.art-00355a2e4c294110b86e2f464be1ec40 |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-10T06:55:36Z |
| publishDate | 2021-10-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Materials |
| spelling | doaj.art-00355a2e4c294110b86e2f464be1ec402023-11-22T16:26:27ZengMDPI AGMaterials1996-19442021-10-011419574610.3390/ma14195746Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory MeasurementsIsmael Fernández-Osete0Aida Estevez-Urra1Eric Velázquez-Corral2David Valentin3Jordi Llumà4Ramón Jerez-Mesa5J. Antonio Travieso-Rodriguez6Department of Mechanical Engineering, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainDepartment of Mechanical Engineering and Manufacturing, Universidad de Sevilla, 41092 Sevilla, SpainDepartment of Mechanical Engineering, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainCentre for Industrial Diagnostics and Fluid Dynamics, Universitat Politècnica de Catalunya, 08034 Barcelona, SpainDepartment of Science and Materials Engineering, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainDepartment of Mechanical Engineering, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainDepartment of Mechanical Engineering, Universitat Politècnica de Catalunya, 08019 Barcelona, SpainThis paper focuses on a resonant system used to induce a low-amplitude movement and ultrasonic frequency to complement a ball burnishing process on a lathe. The system was characterized through the combination of different techniques. A full vibratory characterization of this process was undertaken with the purpose of demonstrating that the mechanical system—composed of the tool and the machine—does not present resonance phenomena during the execution of the operation that could lead to eventual failure. This dynamic analysis validates the adequateness of the tool when attached to an NC lathe, which is important to guarantee its future implementation in actual manufacturing contexts. A further aim was to confirm that the system succeeds in transmitting an oscillating signal throughout the material lattice. To this end, different static and dynamic techniques that measure different vibration ranges—including impact tests, acoustic emission measurement, and vibration measurement—were combined. An operational deflection shape model was also constructed. Results demonstrate that the only high frequency appearing in the process originated in the tool. The process was not affected by the presence of vibration assistance, nor by the burnishing preload or feed levels. Furthermore, the frequency of the assisting ultrasonic vibration was characterized and no signal due to possible damage in the material of the specimens was detected. These results demonstrate the suitability of the new tool in the vibration-assisted ball burnishing process.https://www.mdpi.com/1996-1944/14/19/5746accelerometeracoustic emissionball burnishingnatural frequenciesoperational deflection shapepiezoelectric |
| spellingShingle | Ismael Fernández-Osete Aida Estevez-Urra Eric Velázquez-Corral David Valentin Jordi Llumà Ramón Jerez-Mesa J. Antonio Travieso-Rodriguez Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements Materials accelerometer acoustic emission ball burnishing natural frequencies operational deflection shape piezoelectric |
| title | Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements |
| title_full | Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements |
| title_fullStr | Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements |
| title_full_unstemmed | Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements |
| title_short | Ultrasonic Vibration-Assisted Ball Burnishing Tool for a Lathe Characterized by Acoustic Emission and Vibratory Measurements |
| title_sort | ultrasonic vibration assisted ball burnishing tool for a lathe characterized by acoustic emission and vibratory measurements |
| topic | accelerometer acoustic emission ball burnishing natural frequencies operational deflection shape piezoelectric |
| url | https://www.mdpi.com/1996-1944/14/19/5746 |
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