Quality Assessment of a Novel Camera-Based Measurement System for Roughness Determination of Concrete Surfaces—Accuracy Evaluation and Validation

The roughness of a surface is a decisive parameter of a material. In rehabilitation of concrete structures, for example, it significantly affects the adhesion between the coating material and the base concrete. However, the standard measurement procedure in construction suffers from considerable dis...

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Main Authors: Barış Özcan, Jörg Blankenbach
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/11/4211
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author Barış Özcan
Jörg Blankenbach
author_facet Barış Özcan
Jörg Blankenbach
author_sort Barış Özcan
collection DOAJ
description The roughness of a surface is a decisive parameter of a material. In rehabilitation of concrete structures, for example, it significantly affects the adhesion between the coating material and the base concrete. However, the standard measurement procedure in construction suffers from considerable disadvantages, which leads to the demand for more sophisticated methods. In a research project, we, therefore, developed a novel camera-based measurement system, which is customized to meet the prevailing requirements for practical use on construction sites. In this article, we provide an overview of the measurement system and present comprehensive examinations to evaluate the accuracy and to provide evidence of validity. First, we examined the accuracy of the system by empirically assessing both trueness and precision of measurements using three concrete specimens. Trueness was determined by comparing the surface measurements to those of a highly accurate microscope system, revealing RMSE values of around 40–50 µm. Precision, on the other hand, was assessed considering the scattering of the roughness measurements under repeat conditions, which led to standard deviations of less than 6 µm. Furthermore, to proof validity, a comparative study was conducted based on sixteen concrete specimens, which includes the sand patch method and laser triangulation as established roughness measurement methods in practice. The empirically determined correlation coefficients between all three methods were greater than 0.99, indicating extraordinarily high linear relationships. Among them, the greatest correlation was between the camera-based system and laser triangulation.
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spelling doaj.art-005b80566f794e81b5e7d1cdb642e7c62023-11-23T14:50:22ZengMDPI AGSensors1424-82202022-05-012211421110.3390/s22114211Quality Assessment of a Novel Camera-Based Measurement System for Roughness Determination of Concrete Surfaces—Accuracy Evaluation and ValidationBarış Özcan0Jörg Blankenbach1Geodetic Institute and Chair for Computing in Civil Engineering & Geo Information Systems, RWTH Aachen University, Mies-van-der-Rohe-Str. 1, 52074 Aachen, GermanyGeodetic Institute and Chair for Computing in Civil Engineering & Geo Information Systems, RWTH Aachen University, Mies-van-der-Rohe-Str. 1, 52074 Aachen, GermanyThe roughness of a surface is a decisive parameter of a material. In rehabilitation of concrete structures, for example, it significantly affects the adhesion between the coating material and the base concrete. However, the standard measurement procedure in construction suffers from considerable disadvantages, which leads to the demand for more sophisticated methods. In a research project, we, therefore, developed a novel camera-based measurement system, which is customized to meet the prevailing requirements for practical use on construction sites. In this article, we provide an overview of the measurement system and present comprehensive examinations to evaluate the accuracy and to provide evidence of validity. First, we examined the accuracy of the system by empirically assessing both trueness and precision of measurements using three concrete specimens. Trueness was determined by comparing the surface measurements to those of a highly accurate microscope system, revealing RMSE values of around 40–50 µm. Precision, on the other hand, was assessed considering the scattering of the roughness measurements under repeat conditions, which led to standard deviations of less than 6 µm. Furthermore, to proof validity, a comparative study was conducted based on sixteen concrete specimens, which includes the sand patch method and laser triangulation as established roughness measurement methods in practice. The empirically determined correlation coefficients between all three methods were greater than 0.99, indicating extraordinarily high linear relationships. Among them, the greatest correlation was between the camera-based system and laser triangulation.https://www.mdpi.com/1424-8220/22/11/4211concrete surface roughnessnon-destructive testingoptical surface measurementimage-based 3D reconstructionaccuracycomparative study
spellingShingle Barış Özcan
Jörg Blankenbach
Quality Assessment of a Novel Camera-Based Measurement System for Roughness Determination of Concrete Surfaces—Accuracy Evaluation and Validation
Sensors
concrete surface roughness
non-destructive testing
optical surface measurement
image-based 3D reconstruction
accuracy
comparative study
title Quality Assessment of a Novel Camera-Based Measurement System for Roughness Determination of Concrete Surfaces—Accuracy Evaluation and Validation
title_full Quality Assessment of a Novel Camera-Based Measurement System for Roughness Determination of Concrete Surfaces—Accuracy Evaluation and Validation
title_fullStr Quality Assessment of a Novel Camera-Based Measurement System for Roughness Determination of Concrete Surfaces—Accuracy Evaluation and Validation
title_full_unstemmed Quality Assessment of a Novel Camera-Based Measurement System for Roughness Determination of Concrete Surfaces—Accuracy Evaluation and Validation
title_short Quality Assessment of a Novel Camera-Based Measurement System for Roughness Determination of Concrete Surfaces—Accuracy Evaluation and Validation
title_sort quality assessment of a novel camera based measurement system for roughness determination of concrete surfaces accuracy evaluation and validation
topic concrete surface roughness
non-destructive testing
optical surface measurement
image-based 3D reconstruction
accuracy
comparative study
url https://www.mdpi.com/1424-8220/22/11/4211
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