Additively manufactured controlled porous orthopedic joint replacement designs to reduce bone stress shielding: a systematic review

Abstract Background Total joint replacements are an established treatment for patients suffering from reduced mobility and pain due to severe joint damage. Aseptic loosening due to stress shielding is currently one of the main reasons for revision surgery. As this phenomenon is related to a mismatch...

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Main Authors: Sarah Safavi, Yihang Yu, Dale L. Robinson, Hans A. Gray, David C. Ackland, Peter V. S. Lee
Format: Article
Language:English
Published: BMC 2023-01-01
Series:Journal of Orthopaedic Surgery and Research
Subjects:
Online Access:https://doi.org/10.1186/s13018-022-03492-9
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author Sarah Safavi
Yihang Yu
Dale L. Robinson
Hans A. Gray
David C. Ackland
Peter V. S. Lee
author_facet Sarah Safavi
Yihang Yu
Dale L. Robinson
Hans A. Gray
David C. Ackland
Peter V. S. Lee
author_sort Sarah Safavi
collection DOAJ
description Abstract Background Total joint replacements are an established treatment for patients suffering from reduced mobility and pain due to severe joint damage. Aseptic loosening due to stress shielding is currently one of the main reasons for revision surgery. As this phenomenon is related to a mismatch in mechanical properties between implant and bone, stiffness reduction of implants has been of major interest in new implant designs. Facilitated by modern additive manufacturing technologies, the introduction of porosity into implant materials has been shown to enable significant stiffness reduction; however, whether these devices mitigate stress-shielding associated complications or device failure remains poorly understood. Methods In this systematic review, a broad literature search was conducted in six databases (Scopus, Web of Science, Medline, Embase, Compendex, and Inspec) aiming to identify current design approaches to target stress shielding through controlled porous structures. The search keywords included ‘lattice,’ ‘implant,’ ‘additive manufacturing,’ and ‘stress shielding.’ Results After the screening of 2530 articles, a total of 46 studies were included in this review. Studies focusing on hip, knee, and shoulder replacements were found. Three porous design strategies were identified, specifically uniform, graded, and optimized designs. The latter included personalized design approaches targeting stress shielding based on patient-specific data. All studies reported a reduction of stress shielding achieved by the presented design. Conclusion Not all studies used quantitative measures to describe the improvements, and the main stress shielding measures chosen varied between studies. However, due to the nature of the optimization approaches, optimized designs were found to be the most promising. Besides the stiffness reduction, other factors such as mechanical strength can be considered in the design on a patient-specific level. While it was found that controlled porous designs are overall promising to reduce stress shielding, further research and clinical evidence are needed to determine the most superior design approach for total joint replacement implants.
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spelling doaj.art-0089692d8c14454c9ec1f53cd0d578b42023-01-22T12:20:04ZengBMCJournal of Orthopaedic Surgery and Research1749-799X2023-01-0118112310.1186/s13018-022-03492-9Additively manufactured controlled porous orthopedic joint replacement designs to reduce bone stress shielding: a systematic reviewSarah Safavi0Yihang Yu1Dale L. Robinson2Hans A. Gray3David C. Ackland4Peter V. S. Lee5Department of Biomedical Engineering, University of MelbourneDepartment of Biomedical Engineering, University of MelbourneDepartment of Biomedical Engineering, University of MelbourneDepartment of Biomedical Engineering, University of MelbourneDepartment of Biomedical Engineering, University of MelbourneDepartment of Biomedical Engineering, University of MelbourneAbstract Background Total joint replacements are an established treatment for patients suffering from reduced mobility and pain due to severe joint damage. Aseptic loosening due to stress shielding is currently one of the main reasons for revision surgery. As this phenomenon is related to a mismatch in mechanical properties between implant and bone, stiffness reduction of implants has been of major interest in new implant designs. Facilitated by modern additive manufacturing technologies, the introduction of porosity into implant materials has been shown to enable significant stiffness reduction; however, whether these devices mitigate stress-shielding associated complications or device failure remains poorly understood. Methods In this systematic review, a broad literature search was conducted in six databases (Scopus, Web of Science, Medline, Embase, Compendex, and Inspec) aiming to identify current design approaches to target stress shielding through controlled porous structures. The search keywords included ‘lattice,’ ‘implant,’ ‘additive manufacturing,’ and ‘stress shielding.’ Results After the screening of 2530 articles, a total of 46 studies were included in this review. Studies focusing on hip, knee, and shoulder replacements were found. Three porous design strategies were identified, specifically uniform, graded, and optimized designs. The latter included personalized design approaches targeting stress shielding based on patient-specific data. All studies reported a reduction of stress shielding achieved by the presented design. Conclusion Not all studies used quantitative measures to describe the improvements, and the main stress shielding measures chosen varied between studies. However, due to the nature of the optimization approaches, optimized designs were found to be the most promising. Besides the stiffness reduction, other factors such as mechanical strength can be considered in the design on a patient-specific level. While it was found that controlled porous designs are overall promising to reduce stress shielding, further research and clinical evidence are needed to determine the most superior design approach for total joint replacement implants.https://doi.org/10.1186/s13018-022-03492-93D printingLattice structureAseptic looseningJoint prosthesisOrthopedic implantOsseointegration
spellingShingle Sarah Safavi
Yihang Yu
Dale L. Robinson
Hans A. Gray
David C. Ackland
Peter V. S. Lee
Additively manufactured controlled porous orthopedic joint replacement designs to reduce bone stress shielding: a systematic review
Journal of Orthopaedic Surgery and Research
3D printing
Lattice structure
Aseptic loosening
Joint prosthesis
Orthopedic implant
Osseointegration
title Additively manufactured controlled porous orthopedic joint replacement designs to reduce bone stress shielding: a systematic review
title_full Additively manufactured controlled porous orthopedic joint replacement designs to reduce bone stress shielding: a systematic review
title_fullStr Additively manufactured controlled porous orthopedic joint replacement designs to reduce bone stress shielding: a systematic review
title_full_unstemmed Additively manufactured controlled porous orthopedic joint replacement designs to reduce bone stress shielding: a systematic review
title_short Additively manufactured controlled porous orthopedic joint replacement designs to reduce bone stress shielding: a systematic review
title_sort additively manufactured controlled porous orthopedic joint replacement designs to reduce bone stress shielding a systematic review
topic 3D printing
Lattice structure
Aseptic loosening
Joint prosthesis
Orthopedic implant
Osseointegration
url https://doi.org/10.1186/s13018-022-03492-9
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