Method of Using the Correlation between the Surface Roughness of Metallic Materials and the Sound Generated during the Controlled Machining Process
The article aims to use the generated sound as operational information needed for adaptive control of the metalworking process and early monitoring and diagnosis of the condition of the machined materials using a newly introduced surface roughness quality index due to the sound-controlled machining...
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| Language: | English |
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MDPI AG
2022-01-01
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| Series: | Materials |
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| Online Access: | https://www.mdpi.com/1996-1944/15/3/823 |
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| author | Volodymyr Nahornyi Anton Panda Jan Valíček Marta Harničárová Milena Kušnerová Iveta Pandová Stanislaw Legutko Zuzana Palková Ondrej Lukáč |
| author_facet | Volodymyr Nahornyi Anton Panda Jan Valíček Marta Harničárová Milena Kušnerová Iveta Pandová Stanislaw Legutko Zuzana Palková Ondrej Lukáč |
| author_sort | Volodymyr Nahornyi |
| collection | DOAJ |
| description | The article aims to use the generated sound as operational information needed for adaptive control of the metalworking process and early monitoring and diagnosis of the condition of the machined materials using a newly introduced surface roughness quality index due to the sound-controlled machining process. The object of the measurement was correlation between the sound intensity generated during cutting and the material parameters of the machined surface, i.e., the roughness of the machined surface and the degree of wear of the cutting tool. The roughness was measured during longitudinal turning of a steel billet with a P25 insert made of 12X18H10T steel and a T15K6 cutting insert made of a titanium, cobalt, and tungsten group alloy. The correlation between the sound and roughness of the machined surface was 0.93, whereas between the sound and wear of the cutting tool was 0.93. The correlation between sound and tool wear in the experiment with P25 and T15K6 cutting inserts and the correlation between sound and roughness is positive. |
| first_indexed | 2024-03-09T23:37:35Z |
| format | Article |
| id | doaj.art-00fccc12c6c04c7eb6415f02d542e6e3 |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-09T23:37:35Z |
| publishDate | 2022-01-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Materials |
| spelling | doaj.art-00fccc12c6c04c7eb6415f02d542e6e32023-11-23T16:57:43ZengMDPI AGMaterials1996-19442022-01-0115382310.3390/ma15030823Method of Using the Correlation between the Surface Roughness of Metallic Materials and the Sound Generated during the Controlled Machining ProcessVolodymyr Nahornyi0Anton Panda1Jan Valíček2Marta Harničárová3Milena Kušnerová4Iveta Pandová5Stanislaw Legutko6Zuzana Palková7Ondrej Lukáč8Faculty of Electronics and Information Technologies, Department of Computer Science, Sumy State University, Rimsky-Korsakov, 2, 44007 Sumy, UkraineFaculty of Manufacturing Technology with Seat in Prešov, Department of Automobile and Manufacture Technologies, Technical University of Košice, Štúrova 31, 080 01 Prešov, SlovakiaDepartment of Mechanical Engineering, Faculty of Technology, Institute of Technology and Business in České Budějovice, Okružní 10, 370 01 České Budějovice, Czech RepublicDepartment of Mechanical Engineering, Faculty of Technology, Institute of Technology and Business in České Budějovice, Okružní 10, 370 01 České Budějovice, Czech RepublicDepartment of Mechanical Engineering, Faculty of Technology, Institute of Technology and Business in České Budějovice, Okružní 10, 370 01 České Budějovice, Czech RepublicFaculty of Manufacturing Technology with Seat in Prešov, Department of Automobile and Manufacture Technologies, Technical University of Košice, Štúrova 31, 080 01 Prešov, SlovakiaFaculty of Mechanical Engineering, Poznan University of Technology, 60-965 Poznan, PolandDepartment of Mechanical Engineering, Faculty of Technology, Institute of Technology and Business in České Budějovice, Okružní 10, 370 01 České Budějovice, Czech RepublicInstitute of Electrical Engineering, Automation, Informatics and Physics, Faculty of Engineering, Slovak University of Agriculture in Nitra, Tr. A. Hlinku 2, 949 76 Nitra, SlovakiaThe article aims to use the generated sound as operational information needed for adaptive control of the metalworking process and early monitoring and diagnosis of the condition of the machined materials using a newly introduced surface roughness quality index due to the sound-controlled machining process. The object of the measurement was correlation between the sound intensity generated during cutting and the material parameters of the machined surface, i.e., the roughness of the machined surface and the degree of wear of the cutting tool. The roughness was measured during longitudinal turning of a steel billet with a P25 insert made of 12X18H10T steel and a T15K6 cutting insert made of a titanium, cobalt, and tungsten group alloy. The correlation between the sound and roughness of the machined surface was 0.93, whereas between the sound and wear of the cutting tool was 0.93. The correlation between sound and tool wear in the experiment with P25 and T15K6 cutting inserts and the correlation between sound and roughness is positive.https://www.mdpi.com/1996-1944/15/3/823steelCNC lathegenerated soundsurface roughnesstool wearadaptive control of the cutting process |
| spellingShingle | Volodymyr Nahornyi Anton Panda Jan Valíček Marta Harničárová Milena Kušnerová Iveta Pandová Stanislaw Legutko Zuzana Palková Ondrej Lukáč Method of Using the Correlation between the Surface Roughness of Metallic Materials and the Sound Generated during the Controlled Machining Process Materials steel CNC lathe generated sound surface roughness tool wear adaptive control of the cutting process |
| title | Method of Using the Correlation between the Surface Roughness of Metallic Materials and the Sound Generated during the Controlled Machining Process |
| title_full | Method of Using the Correlation between the Surface Roughness of Metallic Materials and the Sound Generated during the Controlled Machining Process |
| title_fullStr | Method of Using the Correlation between the Surface Roughness of Metallic Materials and the Sound Generated during the Controlled Machining Process |
| title_full_unstemmed | Method of Using the Correlation between the Surface Roughness of Metallic Materials and the Sound Generated during the Controlled Machining Process |
| title_short | Method of Using the Correlation between the Surface Roughness of Metallic Materials and the Sound Generated during the Controlled Machining Process |
| title_sort | method of using the correlation between the surface roughness of metallic materials and the sound generated during the controlled machining process |
| topic | steel CNC lathe generated sound surface roughness tool wear adaptive control of the cutting process |
| url | https://www.mdpi.com/1996-1944/15/3/823 |
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