Effects of rare earth addition and service mode on surface integrity evolution of high-end machine tool spindle bearings under service

Machine tool spindle bearings used as supporting rotator parts play a very important role in machining industry. Keeping a good surface integrity is crucial to the long-time and high-efficiency work of the bearings. To find out the crucial factors for bearing failure, surface integrity evolutions on...

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Main Authors: Bo Gao, Yang Liu, Xiangjun Chen, Zimo Han, Xinyu Xu, Zhenbo Wang
Format: Article
Language:English
Published: Elsevier 2023-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423025875
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author Bo Gao
Yang Liu
Xiangjun Chen
Zimo Han
Xinyu Xu
Zhenbo Wang
author_facet Bo Gao
Yang Liu
Xiangjun Chen
Zimo Han
Xinyu Xu
Zhenbo Wang
author_sort Bo Gao
collection DOAJ
description Machine tool spindle bearings used as supporting rotator parts play a very important role in machining industry. Keeping a good surface integrity is crucial to the long-time and high-efficiency work of the bearings. To find out the crucial factors for bearing failure, surface integrity evolutions on machine tool spindle bearings made from a normal bearing steel and a newly developed rare-earth-addition bearing steel were compared after benchtop tests in this work. Furthermore, surface integrity evolutions on bearings were analyzed under field service with more complex service conditions. The results show that the surface integrity changes under both benchtop testing and filed service, while the surface damages and changes in surface integrity on the inner rings are more significant than those on the outer rings. Meanwhile, the surface damage modes are mainly scratches and impressions on the benchtop bearings, while surface rolling contact fatigue predominates the damages on the field bearings. Furthermore, the addition of rare earth elements in bearing steels transfers the crack initiation mode from inclusion initiated to martensite initiated under service, possibly resulting in a higher stability of accuracy and longer life for bearings.
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spelling doaj.art-01625edd92704388afcfe2ae8b51ea202024-02-21T05:26:26ZengElsevierJournal of Materials Research and Technology2238-78542023-11-012728142821Effects of rare earth addition and service mode on surface integrity evolution of high-end machine tool spindle bearings under serviceBo Gao0Yang Liu1Xiangjun Chen2Zimo Han3Xinyu Xu4Zhenbo Wang5Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016, ChinaShenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016, ChinaShenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016, ChinaShenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016, ChinaShenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016, ChinaCorresponding author.; Shenyang National Laboratory for Materials Science, Institute of Metal Research, Chinese Academy of Sciences, 72 Wenhua Road, Shenyang 110016, ChinaMachine tool spindle bearings used as supporting rotator parts play a very important role in machining industry. Keeping a good surface integrity is crucial to the long-time and high-efficiency work of the bearings. To find out the crucial factors for bearing failure, surface integrity evolutions on machine tool spindle bearings made from a normal bearing steel and a newly developed rare-earth-addition bearing steel were compared after benchtop tests in this work. Furthermore, surface integrity evolutions on bearings were analyzed under field service with more complex service conditions. The results show that the surface integrity changes under both benchtop testing and filed service, while the surface damages and changes in surface integrity on the inner rings are more significant than those on the outer rings. Meanwhile, the surface damage modes are mainly scratches and impressions on the benchtop bearings, while surface rolling contact fatigue predominates the damages on the field bearings. Furthermore, the addition of rare earth elements in bearing steels transfers the crack initiation mode from inclusion initiated to martensite initiated under service, possibly resulting in a higher stability of accuracy and longer life for bearings.http://www.sciencedirect.com/science/article/pii/S2238785423025875High-end machine tool spindle bearingSurface integrityRolling contact fatigueBenchtop testField service
spellingShingle Bo Gao
Yang Liu
Xiangjun Chen
Zimo Han
Xinyu Xu
Zhenbo Wang
Effects of rare earth addition and service mode on surface integrity evolution of high-end machine tool spindle bearings under service
Journal of Materials Research and Technology
High-end machine tool spindle bearing
Surface integrity
Rolling contact fatigue
Benchtop test
Field service
title Effects of rare earth addition and service mode on surface integrity evolution of high-end machine tool spindle bearings under service
title_full Effects of rare earth addition and service mode on surface integrity evolution of high-end machine tool spindle bearings under service
title_fullStr Effects of rare earth addition and service mode on surface integrity evolution of high-end machine tool spindle bearings under service
title_full_unstemmed Effects of rare earth addition and service mode on surface integrity evolution of high-end machine tool spindle bearings under service
title_short Effects of rare earth addition and service mode on surface integrity evolution of high-end machine tool spindle bearings under service
title_sort effects of rare earth addition and service mode on surface integrity evolution of high end machine tool spindle bearings under service
topic High-end machine tool spindle bearing
Surface integrity
Rolling contact fatigue
Benchtop test
Field service
url http://www.sciencedirect.com/science/article/pii/S2238785423025875
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