Investigating the Effect of Cutting Condition on the Plastic Energy in Turning Process of AISI 1050
Reducing energy consumption is a demanding issue considering the limited available energy resources and increasing environmental pollution. On the other hand, industry consumes a huge amount of energy, and manufacturing processes are the most energy consuming portions of the industry. Machining issu...
| Main Authors: | , |
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| Format: | Article |
| Language: | English |
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Islamic Azad University-Isfahan (Khorasgan) Branch
2019-09-01
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| Series: | International Journal of Advanced Design and Manufacturing Technology |
| Subjects: | |
| Online Access: | https://admt.isfahan.iau.ir/article_668260_cadfb63e455481776c09281179d00ca0.pdf |
| _version_ | 1797657298954354688 |
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| author | Mohammad Meghdad Fallah Seyyed Reza Hamzeloo |
| author_facet | Mohammad Meghdad Fallah Seyyed Reza Hamzeloo |
| author_sort | Mohammad Meghdad Fallah |
| collection | DOAJ |
| description | Reducing energy consumption is a demanding issue considering the limited available energy resources and increasing environmental pollution. On the other hand, industry consumes a huge amount of energy, and manufacturing processes are the most energy consuming portions of the industry. Machining issues including cutting tool geometry and process parameters affect the cutting forces and also production consuming energy. By increasing cutting forces, the tool life would be reduced and therewith cost of machining process increases. In this work, the effect of machining condition on cutting force and energy consumption studied in turning process during validated FE analysis using ALE method. So, the effect of rake angle, tool edge radius and cutting speed was investigated on the cutting force, plastic strain and plastic consuming energy. Results proved that these parameters are effective on plastic energy consumption in turning process among them cutting speed has more effect on the plastic energy. By increasing the cutting speed, the plastic energy decreases considerably. Rake angle is also effective on process energy consumption and the combination of increasing the rake angle and cutting speed, and choosing the optimal edge radius leads to the minimized plastic energy. |
| first_indexed | 2024-03-11T17:42:27Z |
| format | Article |
| id | doaj.art-02344b63f12d4f0595d6015ec28ab6af |
| institution | Directory Open Access Journal |
| issn | 2252-0406 2383-4447 |
| language | English |
| last_indexed | 2024-03-11T17:42:27Z |
| publishDate | 2019-09-01 |
| publisher | Islamic Azad University-Isfahan (Khorasgan) Branch |
| record_format | Article |
| series | International Journal of Advanced Design and Manufacturing Technology |
| spelling | doaj.art-02344b63f12d4f0595d6015ec28ab6af2023-10-18T09:01:38ZengIslamic Azad University-Isfahan (Khorasgan) BranchInternational Journal of Advanced Design and Manufacturing Technology2252-04062383-44472019-09-0112318668260Investigating the Effect of Cutting Condition on the Plastic Energy in Turning Process of AISI 1050Mohammad Meghdad Fallah0Seyyed Reza Hamzeloo1Mechanical Engineering Department, Shahid Rajaee Teacher Training University, Tehran, IranDepartment of Mechanical Engineering, Shahid Rajaee Teacher Training University, IranReducing energy consumption is a demanding issue considering the limited available energy resources and increasing environmental pollution. On the other hand, industry consumes a huge amount of energy, and manufacturing processes are the most energy consuming portions of the industry. Machining issues including cutting tool geometry and process parameters affect the cutting forces and also production consuming energy. By increasing cutting forces, the tool life would be reduced and therewith cost of machining process increases. In this work, the effect of machining condition on cutting force and energy consumption studied in turning process during validated FE analysis using ALE method. So, the effect of rake angle, tool edge radius and cutting speed was investigated on the cutting force, plastic strain and plastic consuming energy. Results proved that these parameters are effective on plastic energy consumption in turning process among them cutting speed has more effect on the plastic energy. By increasing the cutting speed, the plastic energy decreases considerably. Rake angle is also effective on process energy consumption and the combination of increasing the rake angle and cutting speed, and choosing the optimal edge radius leads to the minimized plastic energy.https://admt.isfahan.iau.ir/article_668260_cadfb63e455481776c09281179d00ca0.pdfaisicutting parametersfe simulationplastic energyturning processtool geometry |
| spellingShingle | Mohammad Meghdad Fallah Seyyed Reza Hamzeloo Investigating the Effect of Cutting Condition on the Plastic Energy in Turning Process of AISI 1050 International Journal of Advanced Design and Manufacturing Technology aisi cutting parameters fe simulation plastic energy turning process tool geometry |
| title | Investigating the Effect of Cutting Condition on the Plastic Energy in Turning Process of AISI 1050 |
| title_full | Investigating the Effect of Cutting Condition on the Plastic Energy in Turning Process of AISI 1050 |
| title_fullStr | Investigating the Effect of Cutting Condition on the Plastic Energy in Turning Process of AISI 1050 |
| title_full_unstemmed | Investigating the Effect of Cutting Condition on the Plastic Energy in Turning Process of AISI 1050 |
| title_short | Investigating the Effect of Cutting Condition on the Plastic Energy in Turning Process of AISI 1050 |
| title_sort | investigating the effect of cutting condition on the plastic energy in turning process of aisi 1050 |
| topic | aisi cutting parameters fe simulation plastic energy turning process tool geometry |
| url | https://admt.isfahan.iau.ir/article_668260_cadfb63e455481776c09281179d00ca0.pdf |
| work_keys_str_mv | AT mohammadmeghdadfallah investigatingtheeffectofcuttingconditionontheplasticenergyinturningprocessofaisi1050 AT seyyedrezahamzeloo investigatingtheeffectofcuttingconditionontheplasticenergyinturningprocessofaisi1050 |