Sensitivity Enhancement of Tube-Integrated MEMS Flow Sensor Using Flexible Copper on Polyimide Substrate

A tube-integrated flow sensor is proposed in this study by integrating a micro-electro mechanical systems (MEMS) flow-sensing element and electrical wiring structure on the same copper on polyimide (COP) substrate. The substrate was rolled into a circular tube with the flow-sensing element installed...

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Main Authors: Tsuyoshi Tsukada, Ryusei Takigawa, Yoshihiro Hasegawa, Muhammad Salman Al Farisi, Mitsuhiro Shikida
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/14/1/42
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author Tsuyoshi Tsukada
Ryusei Takigawa
Yoshihiro Hasegawa
Muhammad Salman Al Farisi
Mitsuhiro Shikida
author_facet Tsuyoshi Tsukada
Ryusei Takigawa
Yoshihiro Hasegawa
Muhammad Salman Al Farisi
Mitsuhiro Shikida
author_sort Tsuyoshi Tsukada
collection DOAJ
description A tube-integrated flow sensor is proposed in this study by integrating a micro-electro mechanical systems (MEMS) flow-sensing element and electrical wiring structure on the same copper on polyimide (COP) substrate. The substrate was rolled into a circular tube with the flow-sensing element installed at the center of the tube. The signal lines were simultaneously formed and connected to the Cu layer of the substrate during the fabrication of the sensing structure, thus simplifying the electrical connection process. Finally, by rolling the fabricated sensor substrate, the flow sensor device itself was transformed into a circular tube structure, which defined the airflow region. By implementing several slits on the substrate, the sensing element was successfully placed at the center of the tube where the flow velocity is maximum. Compared to the conventional sensor structure in which the sensor was placed on the inner wall surface of the tube, the sensitivity of the sensor was doubled.
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spelling doaj.art-027800b1d64641b983c990d2a5d1ff2f2023-11-30T23:32:25ZengMDPI AGMicromachines2072-666X2022-12-011414210.3390/mi14010042Sensitivity Enhancement of Tube-Integrated MEMS Flow Sensor Using Flexible Copper on Polyimide SubstrateTsuyoshi Tsukada0Ryusei Takigawa1Yoshihiro Hasegawa2Muhammad Salman Al Farisi3Mitsuhiro Shikida4Department of Biomedical Information Sciences, Hiroshima City University, Hiroshima 731-3194, JapanDepartment of Biomedical Information Sciences, Hiroshima City University, Hiroshima 731-3194, JapanDepartment of Biomedical Information Sciences, Hiroshima City University, Hiroshima 731-3194, JapanDepartment of Biomedical Information Sciences, Hiroshima City University, Hiroshima 731-3194, JapanDepartment of Biomedical Information Sciences, Hiroshima City University, Hiroshima 731-3194, JapanA tube-integrated flow sensor is proposed in this study by integrating a micro-electro mechanical systems (MEMS) flow-sensing element and electrical wiring structure on the same copper on polyimide (COP) substrate. The substrate was rolled into a circular tube with the flow-sensing element installed at the center of the tube. The signal lines were simultaneously formed and connected to the Cu layer of the substrate during the fabrication of the sensing structure, thus simplifying the electrical connection process. Finally, by rolling the fabricated sensor substrate, the flow sensor device itself was transformed into a circular tube structure, which defined the airflow region. By implementing several slits on the substrate, the sensing element was successfully placed at the center of the tube where the flow velocity is maximum. Compared to the conventional sensor structure in which the sensor was placed on the inner wall surface of the tube, the sensitivity of the sensor was doubled.https://www.mdpi.com/2072-666X/14/1/42MEMSflow sensorCu on polyimide substratesensor integration
spellingShingle Tsuyoshi Tsukada
Ryusei Takigawa
Yoshihiro Hasegawa
Muhammad Salman Al Farisi
Mitsuhiro Shikida
Sensitivity Enhancement of Tube-Integrated MEMS Flow Sensor Using Flexible Copper on Polyimide Substrate
Micromachines
MEMS
flow sensor
Cu on polyimide substrate
sensor integration
title Sensitivity Enhancement of Tube-Integrated MEMS Flow Sensor Using Flexible Copper on Polyimide Substrate
title_full Sensitivity Enhancement of Tube-Integrated MEMS Flow Sensor Using Flexible Copper on Polyimide Substrate
title_fullStr Sensitivity Enhancement of Tube-Integrated MEMS Flow Sensor Using Flexible Copper on Polyimide Substrate
title_full_unstemmed Sensitivity Enhancement of Tube-Integrated MEMS Flow Sensor Using Flexible Copper on Polyimide Substrate
title_short Sensitivity Enhancement of Tube-Integrated MEMS Flow Sensor Using Flexible Copper on Polyimide Substrate
title_sort sensitivity enhancement of tube integrated mems flow sensor using flexible copper on polyimide substrate
topic MEMS
flow sensor
Cu on polyimide substrate
sensor integration
url https://www.mdpi.com/2072-666X/14/1/42
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AT ryuseitakigawa sensitivityenhancementoftubeintegratedmemsflowsensorusingflexiblecopperonpolyimidesubstrate
AT yoshihirohasegawa sensitivityenhancementoftubeintegratedmemsflowsensorusingflexiblecopperonpolyimidesubstrate
AT muhammadsalmanalfarisi sensitivityenhancementoftubeintegratedmemsflowsensorusingflexiblecopperonpolyimidesubstrate
AT mitsuhiroshikida sensitivityenhancementoftubeintegratedmemsflowsensorusingflexiblecopperonpolyimidesubstrate