Synchronized 3D Printing and Corona Charging for One-Step Prototyping of Polarized Polylactic Acid Electrets

Three-dimensional (3D) printing technology is advantageous in the fast prototyping of complex structures, but its utilization in functional material fabrication is still limited due to a lack of activation capability. To fabricate and activate the functional material of electrets, a synchronized 3D...

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Main Authors: Zhiwei Wang, Qinghua Song, Huarui Wu, Baolong Feng, Yeyuan Li, Ling Bu
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/11/2520
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author Zhiwei Wang
Qinghua Song
Huarui Wu
Baolong Feng
Yeyuan Li
Ling Bu
author_facet Zhiwei Wang
Qinghua Song
Huarui Wu
Baolong Feng
Yeyuan Li
Ling Bu
author_sort Zhiwei Wang
collection DOAJ
description Three-dimensional (3D) printing technology is advantageous in the fast prototyping of complex structures, but its utilization in functional material fabrication is still limited due to a lack of activation capability. To fabricate and activate the functional material of electrets, a synchronized 3D printing and corona charging method is presented to prototype and polarize polylactic acid electrets in one step. By upgrading the 3D printer nozzle and incorporating a needle electrode to apply high voltage, parameters such as needle tip distance and applied voltage level were compared and optimized. Under different experimental conditions, the average surface distribution in the center of the samples was −1498.87 V, −1115.73 V, and −814.51 V. Scanning electron microscopy results showed that the electric field contributes to keeping the printed fiber structure straight. The polylactic acid electrets exhibited relatively uniform surface potential distribution on a sufficiently large sample surface. In addition, the average surface potential retention rate was improved by 12.021-fold compared to ordinary corona-charged samples. The above advantages are unique to the 3D-printed and polarized polylactic acid electrets, proving that the proposed method is suitable for quickly prototyping and effectively polarizing the polylactic acid electrets simultaneously.
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spelling doaj.art-029b0c87a39d4f3ba149d69e277642b62023-11-18T08:26:35ZengMDPI AGPolymers2073-43602023-05-011511252010.3390/polym15112520Synchronized 3D Printing and Corona Charging for One-Step Prototyping of Polarized Polylactic Acid ElectretsZhiwei Wang0Qinghua Song1Huarui Wu2Baolong Feng3Yeyuan Li4Ling Bu5School of Information Engineering, China University of Geosciences, Beijing 100083, ChinaSchool of Information Engineering, China University of Geosciences, Beijing 100083, ChinaSchool of Information Engineering, China University of Geosciences, Beijing 100083, ChinaSchool of Information Engineering, China University of Geosciences, Beijing 100083, ChinaSchool of Information Engineering, China University of Geosciences, Beijing 100083, ChinaSchool of Information Engineering, China University of Geosciences, Beijing 100083, ChinaThree-dimensional (3D) printing technology is advantageous in the fast prototyping of complex structures, but its utilization in functional material fabrication is still limited due to a lack of activation capability. To fabricate and activate the functional material of electrets, a synchronized 3D printing and corona charging method is presented to prototype and polarize polylactic acid electrets in one step. By upgrading the 3D printer nozzle and incorporating a needle electrode to apply high voltage, parameters such as needle tip distance and applied voltage level were compared and optimized. Under different experimental conditions, the average surface distribution in the center of the samples was −1498.87 V, −1115.73 V, and −814.51 V. Scanning electron microscopy results showed that the electric field contributes to keeping the printed fiber structure straight. The polylactic acid electrets exhibited relatively uniform surface potential distribution on a sufficiently large sample surface. In addition, the average surface potential retention rate was improved by 12.021-fold compared to ordinary corona-charged samples. The above advantages are unique to the 3D-printed and polarized polylactic acid electrets, proving that the proposed method is suitable for quickly prototyping and effectively polarizing the polylactic acid electrets simultaneously.https://www.mdpi.com/2073-4360/15/11/2520three-dimensional (3D) printingelectretssurface potentialcorona charging
spellingShingle Zhiwei Wang
Qinghua Song
Huarui Wu
Baolong Feng
Yeyuan Li
Ling Bu
Synchronized 3D Printing and Corona Charging for One-Step Prototyping of Polarized Polylactic Acid Electrets
Polymers
three-dimensional (3D) printing
electrets
surface potential
corona charging
title Synchronized 3D Printing and Corona Charging for One-Step Prototyping of Polarized Polylactic Acid Electrets
title_full Synchronized 3D Printing and Corona Charging for One-Step Prototyping of Polarized Polylactic Acid Electrets
title_fullStr Synchronized 3D Printing and Corona Charging for One-Step Prototyping of Polarized Polylactic Acid Electrets
title_full_unstemmed Synchronized 3D Printing and Corona Charging for One-Step Prototyping of Polarized Polylactic Acid Electrets
title_short Synchronized 3D Printing and Corona Charging for One-Step Prototyping of Polarized Polylactic Acid Electrets
title_sort synchronized 3d printing and corona charging for one step prototyping of polarized polylactic acid electrets
topic three-dimensional (3D) printing
electrets
surface potential
corona charging
url https://www.mdpi.com/2073-4360/15/11/2520
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