Experimental Study on the Performance of Hydraulic Vibration Assisted Broaching (HVAB) Based on Piezoelectric Sensors
In order to improve the keyway broaching process and verify the feasibility of vibration-assisted broaching process, an experimental study on a novel hydraulic vibration assisted broaching (HVAB) system with double-valve electro-hydraulic exciter (DVEHE) is proposed in this paper. The performances o...
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| Format: | Article |
| Language: | English |
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MDPI AG
2018-07-01
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| Series: | Sensors |
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| Online Access: | http://www.mdpi.com/1424-8220/18/8/2417 |
| _version_ | 1811278897683103744 |
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| author | Zhen Meng Jing Ni Yu Shi Chuan-Yu Wu Xiang-Qi Liu |
| author_facet | Zhen Meng Jing Ni Yu Shi Chuan-Yu Wu Xiang-Qi Liu |
| author_sort | Zhen Meng |
| collection | DOAJ |
| description | In order to improve the keyway broaching process and verify the feasibility of vibration-assisted broaching process, an experimental study on a novel hydraulic vibration assisted broaching (HVAB) system with double-valve electro-hydraulic exciter (DVEHE) is proposed in this paper. The performances of HVAB at different excitation frequencies were compared from three aspects: (a) the cutting force under the different vibration frequencies, (b) the surface roughness of the workpiece, and (c) the flank face wear of the tool. For precision on-line measurement of larger broaching forces, four piezoelectric sensors were fixed on the broaching machine. The experimental results show that HVAB can effectively improve the performance of the broaching process, approximately reduce the broaching force by as much as 9.7% compared to conventional broaching (CB) and improve the surface quality of workpiece. Some explanations are offered to support the observations. |
| first_indexed | 2024-04-13T00:45:04Z |
| format | Article |
| id | doaj.art-02cdac54ef584b57b0c3459509f5f6ea |
| institution | Directory Open Access Journal |
| issn | 1424-8220 |
| language | English |
| last_indexed | 2024-04-13T00:45:04Z |
| publishDate | 2018-07-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Sensors |
| spelling | doaj.art-02cdac54ef584b57b0c3459509f5f6ea2022-12-22T03:10:02ZengMDPI AGSensors1424-82202018-07-01188241710.3390/s18082417s18082417Experimental Study on the Performance of Hydraulic Vibration Assisted Broaching (HVAB) Based on Piezoelectric SensorsZhen Meng0Jing Ni1Yu Shi2Chuan-Yu Wu3Xiang-Qi Liu4School of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou 310018, ChinaSchool of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou 310018, ChinaSchool of Mechanical Engineering, Hangzhou Dianzi University, Hangzhou 310018, ChinaSchool of Mechanical Engineering and Automation, Zhejiang Sci-Tech University, Hangzhou 310018, ChinaOcean Engineering of Research Center, Hangzhou Dianzi University, Hangzhou 310018, ChinaIn order to improve the keyway broaching process and verify the feasibility of vibration-assisted broaching process, an experimental study on a novel hydraulic vibration assisted broaching (HVAB) system with double-valve electro-hydraulic exciter (DVEHE) is proposed in this paper. The performances of HVAB at different excitation frequencies were compared from three aspects: (a) the cutting force under the different vibration frequencies, (b) the surface roughness of the workpiece, and (c) the flank face wear of the tool. For precision on-line measurement of larger broaching forces, four piezoelectric sensors were fixed on the broaching machine. The experimental results show that HVAB can effectively improve the performance of the broaching process, approximately reduce the broaching force by as much as 9.7% compared to conventional broaching (CB) and improve the surface quality of workpiece. Some explanations are offered to support the observations.http://www.mdpi.com/1424-8220/18/8/2417vibration-assisted broachingdual-valve electro-hydraulic exciterbroaching forcepiezoelectric sensorsurface quality |
| spellingShingle | Zhen Meng Jing Ni Yu Shi Chuan-Yu Wu Xiang-Qi Liu Experimental Study on the Performance of Hydraulic Vibration Assisted Broaching (HVAB) Based on Piezoelectric Sensors Sensors vibration-assisted broaching dual-valve electro-hydraulic exciter broaching force piezoelectric sensor surface quality |
| title | Experimental Study on the Performance of Hydraulic Vibration Assisted Broaching (HVAB) Based on Piezoelectric Sensors |
| title_full | Experimental Study on the Performance of Hydraulic Vibration Assisted Broaching (HVAB) Based on Piezoelectric Sensors |
| title_fullStr | Experimental Study on the Performance of Hydraulic Vibration Assisted Broaching (HVAB) Based on Piezoelectric Sensors |
| title_full_unstemmed | Experimental Study on the Performance of Hydraulic Vibration Assisted Broaching (HVAB) Based on Piezoelectric Sensors |
| title_short | Experimental Study on the Performance of Hydraulic Vibration Assisted Broaching (HVAB) Based on Piezoelectric Sensors |
| title_sort | experimental study on the performance of hydraulic vibration assisted broaching hvab based on piezoelectric sensors |
| topic | vibration-assisted broaching dual-valve electro-hydraulic exciter broaching force piezoelectric sensor surface quality |
| url | http://www.mdpi.com/1424-8220/18/8/2417 |
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