Effects of Tooth Modification in the Involute Helical Gear Form-Grinding Process on Loaded Transmission Character with Consideration of Tooth Axial Inclination Error

Due to the existence of machining and installation errors, axis parallelism error of gear pairs occurs, which causes eccentric load and mesh in-out impact, thus weakening loaded transmission character. To solve this problem, the axis parallelism error of gear pairs was equated with tooth axial incli...

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Main Authors: Yongming Yang, Yunlong Wu, Yan Li, Xinrong Liu
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/2/305
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author Yongming Yang
Yunlong Wu
Yan Li
Xinrong Liu
author_facet Yongming Yang
Yunlong Wu
Yan Li
Xinrong Liu
author_sort Yongming Yang
collection DOAJ
description Due to the existence of machining and installation errors, axis parallelism error of gear pairs occurs, which causes eccentric load and mesh in-out impact, thus weakening loaded transmission character. To solve this problem, the axis parallelism error of gear pairs was equated with tooth axial inclination error based on the gear-meshing principle. On this basis, we established the tooth modification model with tooth axial inclination error as the variable according to involute helical gear form-grinding process. Then, the degradation of loaded transmission character caused by axis parallelism error of gear pairs was quantitatively analyzed. The gear grinding, gear measuring, and gearbox vibration measuring were, respectively, performed on high-precision CNC horizontal gear form-grinding machine tool L300G, Gleason 350 GMS, and JWY-II multifunctional gearbox loading test bench. The results show that the proposed method can effectively reduce eccentric load and mesh in-out impact and significantly improve loaded transmission character. Therefore, it can provide a theoretical and experimental basis for the research of high-performance gear-grinding technology of gear-grinder machines.
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spelling doaj.art-0314289797c2403aadadfdfc7ffcf8622023-11-16T21:46:42ZengMDPI AGMachines2075-17022023-02-0111230510.3390/machines11020305Effects of Tooth Modification in the Involute Helical Gear Form-Grinding Process on Loaded Transmission Character with Consideration of Tooth Axial Inclination ErrorYongming Yang0Yunlong Wu1Yan Li2Xinrong Liu3School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai 200093, ChinaSchool of Mechanical and Automotive Engineering, Shanghai University of Engineering Science, Shanghai 201620, ChinaDue to the existence of machining and installation errors, axis parallelism error of gear pairs occurs, which causes eccentric load and mesh in-out impact, thus weakening loaded transmission character. To solve this problem, the axis parallelism error of gear pairs was equated with tooth axial inclination error based on the gear-meshing principle. On this basis, we established the tooth modification model with tooth axial inclination error as the variable according to involute helical gear form-grinding process. Then, the degradation of loaded transmission character caused by axis parallelism error of gear pairs was quantitatively analyzed. The gear grinding, gear measuring, and gearbox vibration measuring were, respectively, performed on high-precision CNC horizontal gear form-grinding machine tool L300G, Gleason 350 GMS, and JWY-II multifunctional gearbox loading test bench. The results show that the proposed method can effectively reduce eccentric load and mesh in-out impact and significantly improve loaded transmission character. Therefore, it can provide a theoretical and experimental basis for the research of high-performance gear-grinding technology of gear-grinder machines.https://www.mdpi.com/2075-1702/11/2/305axis parallelism error of gear pairstooth axial inclination errortooth modificationform-grinding processloaded transmission character
spellingShingle Yongming Yang
Yunlong Wu
Yan Li
Xinrong Liu
Effects of Tooth Modification in the Involute Helical Gear Form-Grinding Process on Loaded Transmission Character with Consideration of Tooth Axial Inclination Error
Machines
axis parallelism error of gear pairs
tooth axial inclination error
tooth modification
form-grinding process
loaded transmission character
title Effects of Tooth Modification in the Involute Helical Gear Form-Grinding Process on Loaded Transmission Character with Consideration of Tooth Axial Inclination Error
title_full Effects of Tooth Modification in the Involute Helical Gear Form-Grinding Process on Loaded Transmission Character with Consideration of Tooth Axial Inclination Error
title_fullStr Effects of Tooth Modification in the Involute Helical Gear Form-Grinding Process on Loaded Transmission Character with Consideration of Tooth Axial Inclination Error
title_full_unstemmed Effects of Tooth Modification in the Involute Helical Gear Form-Grinding Process on Loaded Transmission Character with Consideration of Tooth Axial Inclination Error
title_short Effects of Tooth Modification in the Involute Helical Gear Form-Grinding Process on Loaded Transmission Character with Consideration of Tooth Axial Inclination Error
title_sort effects of tooth modification in the involute helical gear form grinding process on loaded transmission character with consideration of tooth axial inclination error
topic axis parallelism error of gear pairs
tooth axial inclination error
tooth modification
form-grinding process
loaded transmission character
url https://www.mdpi.com/2075-1702/11/2/305
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AT yanli effectsoftoothmodificationintheinvolutehelicalgearformgrindingprocessonloadedtransmissioncharacterwithconsiderationoftoothaxialinclinationerror
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