A Vibration Based Automatic Fault Detection Scheme for Drilling Process Using Type-2 Fuzzy Logic

The fault detection system using automated concepts is a crucial aspect of the industrial process. The automated system can contribute efficiently in minimizing equipment downtime therefore improving the production process cost. This paper highlights a novel model based fault detection (FD) approach...

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Main Authors: Satyam Paul, Rob Turnbull, Davood Khodadad, Magnus Löfstrand
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Algorithms
Subjects:
Online Access:https://www.mdpi.com/1999-4893/15/8/284
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author Satyam Paul
Rob Turnbull
Davood Khodadad
Magnus Löfstrand
author_facet Satyam Paul
Rob Turnbull
Davood Khodadad
Magnus Löfstrand
author_sort Satyam Paul
collection DOAJ
description The fault detection system using automated concepts is a crucial aspect of the industrial process. The automated system can contribute efficiently in minimizing equipment downtime therefore improving the production process cost. This paper highlights a novel model based fault detection (FD) approach combined with an interval type-2 (IT2) Takagi–Sugeno (T–S) fuzzy system for fault detection in the drilling process. The system uncertainty is considered prevailing during the process, and type-2 fuzzy methodology is utilized to deal with these uncertainties in an effective way. Two theorems are developed; Theorem 1, which proves the stability of the fuzzy modeling, and Theorem 2, which establishes the fault detector algorithm stability. A Lyapunov stabilty analysis is implemented for validating the stability criterion for Theorem 1 and Theorem 2. In order to validate the effective implementation of the complex theoretical approach, a numerical analysis is carried out at the end. The proposed methodology can be implemented in real time to detect faults in the drilling tool maintaining the stability of the proposed fault detection estimator. This is critical for increasing the productivity and quality of the machining process, and it also helps improve the surface finish of the work piece satisfying the customer needs and expectations.
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spelling doaj.art-039c40196c0b4b05bd00992674a5078b2023-12-01T23:17:36ZengMDPI AGAlgorithms1999-48932022-08-0115828410.3390/a15080284A Vibration Based Automatic Fault Detection Scheme for Drilling Process Using Type-2 Fuzzy LogicSatyam Paul0Rob Turnbull1Davood Khodadad2Magnus Löfstrand3Gas Turbine and Transmission Research Centre, Faculty of Engineering, University of Nottingham, Nottingham NG7 2RD, UKGas Turbine and Transmission Research Centre, Faculty of Engineering, University of Nottingham, Nottingham NG7 2RD, UKDepartment of Applied Physics and Electronics, Umeå Universitet, 90187 Umeå, SwedenSchool of Science and Technology, Orebro University, 70182 Orebro, SwedenThe fault detection system using automated concepts is a crucial aspect of the industrial process. The automated system can contribute efficiently in minimizing equipment downtime therefore improving the production process cost. This paper highlights a novel model based fault detection (FD) approach combined with an interval type-2 (IT2) Takagi–Sugeno (T–S) fuzzy system for fault detection in the drilling process. The system uncertainty is considered prevailing during the process, and type-2 fuzzy methodology is utilized to deal with these uncertainties in an effective way. Two theorems are developed; Theorem 1, which proves the stability of the fuzzy modeling, and Theorem 2, which establishes the fault detector algorithm stability. A Lyapunov stabilty analysis is implemented for validating the stability criterion for Theorem 1 and Theorem 2. In order to validate the effective implementation of the complex theoretical approach, a numerical analysis is carried out at the end. The proposed methodology can be implemented in real time to detect faults in the drilling tool maintaining the stability of the proposed fault detection estimator. This is critical for increasing the productivity and quality of the machining process, and it also helps improve the surface finish of the work piece satisfying the customer needs and expectations.https://www.mdpi.com/1999-4893/15/8/284fault detectionfuzzy logicstability analysisdrilling operationpredictive maintenance
spellingShingle Satyam Paul
Rob Turnbull
Davood Khodadad
Magnus Löfstrand
A Vibration Based Automatic Fault Detection Scheme for Drilling Process Using Type-2 Fuzzy Logic
Algorithms
fault detection
fuzzy logic
stability analysis
drilling operation
predictive maintenance
title A Vibration Based Automatic Fault Detection Scheme for Drilling Process Using Type-2 Fuzzy Logic
title_full A Vibration Based Automatic Fault Detection Scheme for Drilling Process Using Type-2 Fuzzy Logic
title_fullStr A Vibration Based Automatic Fault Detection Scheme for Drilling Process Using Type-2 Fuzzy Logic
title_full_unstemmed A Vibration Based Automatic Fault Detection Scheme for Drilling Process Using Type-2 Fuzzy Logic
title_short A Vibration Based Automatic Fault Detection Scheme for Drilling Process Using Type-2 Fuzzy Logic
title_sort vibration based automatic fault detection scheme for drilling process using type 2 fuzzy logic
topic fault detection
fuzzy logic
stability analysis
drilling operation
predictive maintenance
url https://www.mdpi.com/1999-4893/15/8/284
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