The Enhancement of Oil Delivery and Bearing Performance via a Guiding-Structured Nozzle under Oil–Air Lubrication

The oil–air lubrication method is specifically employed for high or ultra-high-speed spindle rolling bearings. Under high-speed conditions, the air curtain formed inside the bearing cavity obstructs oil delivery, thereby limiting further increases in spindle rotation speed. To enhance oil delivery c...

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Main Authors: Xintian Zi, Kai Chen, Qinghua Bai, Xinming Li, Xuyang Jin, Xu Wang, Feng Guo
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/12/2/60
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author Xintian Zi
Kai Chen
Qinghua Bai
Xinming Li
Xuyang Jin
Xu Wang
Feng Guo
author_facet Xintian Zi
Kai Chen
Qinghua Bai
Xinming Li
Xuyang Jin
Xu Wang
Feng Guo
author_sort Xintian Zi
collection DOAJ
description The oil–air lubrication method is specifically employed for high or ultra-high-speed spindle rolling bearings. Under high-speed conditions, the air curtain formed inside the bearing cavity obstructs oil delivery, thereby limiting further increases in spindle rotation speed. To enhance oil delivery capability, a guiding-structured nozzle has been developed to concentrate the jet flow and improve penetration through the air curtain. Tests were conducted on an oil–air lubricated bearing test bench to investigate the impact of nozzle structures and oil types on torque and temperature rise. The results demonstrate that compared to conventional nozzles, the guiding-structured nozzle requires smaller optimal amounts of oil supply, indicating its superior ability to deliver oil. Further examination of oil jet patterns and droplet distributions confirms that the guiding-structured nozzle provides a more concentrated jet flow with uniform distribution and smaller droplet sizes in diameter. These characteristics contribute to highly efficient oil delivery. Additionally, synthetic oils reduce droplet size, torque, and temperature rise in mixed lubrication regimes due to their formation of an anti-friction absorption layer on rubbing surfaces.
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spelling doaj.art-03a41752c2994d3a8de235542a627ded2024-02-23T15:24:57ZengMDPI AGLubricants2075-44422024-02-011226010.3390/lubricants12020060The Enhancement of Oil Delivery and Bearing Performance via a Guiding-Structured Nozzle under Oil–Air LubricationXintian Zi0Kai Chen1Qinghua Bai2Xinming Li3Xuyang Jin4Xu Wang5Feng Guo6School of Mechanical & Automotive Engineering, Qingdao University of Technology, 777 Jialingjiang Road, Qingdao 266520, ChinaSchool of Mechanical & Automotive Engineering, Qingdao University of Technology, 777 Jialingjiang Road, Qingdao 266520, ChinaSchool of Mechanical & Automotive Engineering, Qingdao University of Technology, 777 Jialingjiang Road, Qingdao 266520, ChinaSchool of Mechanical & Automotive Engineering, Qingdao University of Technology, 777 Jialingjiang Road, Qingdao 266520, ChinaSchool of Mechanical & Automotive Engineering, Qingdao University of Technology, 777 Jialingjiang Road, Qingdao 266520, ChinaSchool of Mechanical & Automotive Engineering, Qingdao University of Technology, 777 Jialingjiang Road, Qingdao 266520, ChinaSchool of Mechanical & Automotive Engineering, Qingdao University of Technology, 777 Jialingjiang Road, Qingdao 266520, ChinaThe oil–air lubrication method is specifically employed for high or ultra-high-speed spindle rolling bearings. Under high-speed conditions, the air curtain formed inside the bearing cavity obstructs oil delivery, thereby limiting further increases in spindle rotation speed. To enhance oil delivery capability, a guiding-structured nozzle has been developed to concentrate the jet flow and improve penetration through the air curtain. Tests were conducted on an oil–air lubricated bearing test bench to investigate the impact of nozzle structures and oil types on torque and temperature rise. The results demonstrate that compared to conventional nozzles, the guiding-structured nozzle requires smaller optimal amounts of oil supply, indicating its superior ability to deliver oil. Further examination of oil jet patterns and droplet distributions confirms that the guiding-structured nozzle provides a more concentrated jet flow with uniform distribution and smaller droplet sizes in diameter. These characteristics contribute to highly efficient oil delivery. Additionally, synthetic oils reduce droplet size, torque, and temperature rise in mixed lubrication regimes due to their formation of an anti-friction absorption layer on rubbing surfaces.https://www.mdpi.com/2075-4442/12/2/60oil–air lubricationnozzle structurehigh-speed bearingsoil deliver
spellingShingle Xintian Zi
Kai Chen
Qinghua Bai
Xinming Li
Xuyang Jin
Xu Wang
Feng Guo
The Enhancement of Oil Delivery and Bearing Performance via a Guiding-Structured Nozzle under Oil–Air Lubrication
Lubricants
oil–air lubrication
nozzle structure
high-speed bearings
oil deliver
title The Enhancement of Oil Delivery and Bearing Performance via a Guiding-Structured Nozzle under Oil–Air Lubrication
title_full The Enhancement of Oil Delivery and Bearing Performance via a Guiding-Structured Nozzle under Oil–Air Lubrication
title_fullStr The Enhancement of Oil Delivery and Bearing Performance via a Guiding-Structured Nozzle under Oil–Air Lubrication
title_full_unstemmed The Enhancement of Oil Delivery and Bearing Performance via a Guiding-Structured Nozzle under Oil–Air Lubrication
title_short The Enhancement of Oil Delivery and Bearing Performance via a Guiding-Structured Nozzle under Oil–Air Lubrication
title_sort enhancement of oil delivery and bearing performance via a guiding structured nozzle under oil air lubrication
topic oil–air lubrication
nozzle structure
high-speed bearings
oil deliver
url https://www.mdpi.com/2075-4442/12/2/60
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