Investigation on Strength and Microstructural Evolution of Porous Cu/Cu Brazed Joints Using Cu-Ni-Sn-P Filler

Porous Copper (Cu) was brazed to Cu plates using Cu-9.7Sn-5.7Ni-7P amorphous filler metal. The effects of brazing parameters on the porous Cu and brazed joints were investigated. The furnace brazing temperatures employed were 660 °C and 680 °C, and the holding times were 10 and 15...

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Main Authors: Mian Muhammad Sami, Tuan Zaharinie, Farazila Yusof, Tadashi Ariga
Format: Article
Language:English
Published: MDPI AG 2020-03-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/3/416
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author Mian Muhammad Sami
Tuan Zaharinie
Farazila Yusof
Tadashi Ariga
author_facet Mian Muhammad Sami
Tuan Zaharinie
Farazila Yusof
Tadashi Ariga
author_sort Mian Muhammad Sami
collection DOAJ
description Porous Copper (Cu) was brazed to Cu plates using Cu-9.7Sn-5.7Ni-7P amorphous filler metal. The effects of brazing parameters on the porous Cu and brazed joints were investigated. The furnace brazing temperatures employed were 660 °C and 680 °C, and the holding times were 10 and 15 min. After brazing, the microstructure was analyzed using Scanning Electron Microscope (SEM) equipped with Electron Dispersive X-ray Spectroscope (EDS). SEM results showed that the thickness of the brazed seam at the base joint decreased with increasing temperature and time. At low brazing temperature, microvoids and cracks were observed at the joint interface. The microvoids and cracks disappeared in the sample brazed at 680 °C for 15 min, and higher diffusion of the filler was noted in the overall bonded region. The formation of Cu-P, Cu-Ni, and Ni-Sn phases at the joint interface was validated using X-ray diffraction. The phases formed increased the hardness of the brazed joints and porous Copper. It was observed that the rigidity of porous Copper tends to increase due to surface hardening effects. The rigidity of porous Cu after brazing is important in ensuring minimal deformation during cooling device servicing, which is an integral feature of prospect product development.
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spelling doaj.art-03f2d00de54446928f9c84d20be3abc52022-12-21T18:55:10ZengMDPI AGMetals2075-47012020-03-0110341610.3390/met10030416met10030416Investigation on Strength and Microstructural Evolution of Porous Cu/Cu Brazed Joints Using Cu-Ni-Sn-P FillerMian Muhammad Sami0Tuan Zaharinie1Farazila Yusof2Tadashi Ariga3Department of Mechanical Engineering, University of Malaya, Kuala Lumpur 50603, MalaysiaDepartment of Mechanical Engineering, University of Malaya, Kuala Lumpur 50603, MalaysiaDepartment of Mechanical Engineering, University of Malaya, Kuala Lumpur 50603, MalaysiaDepartment of Materials Science, School of Engineering, Tokai University, Kanagawa 259-1292, JapanPorous Copper (Cu) was brazed to Cu plates using Cu-9.7Sn-5.7Ni-7P amorphous filler metal. The effects of brazing parameters on the porous Cu and brazed joints were investigated. The furnace brazing temperatures employed were 660 °C and 680 °C, and the holding times were 10 and 15 min. After brazing, the microstructure was analyzed using Scanning Electron Microscope (SEM) equipped with Electron Dispersive X-ray Spectroscope (EDS). SEM results showed that the thickness of the brazed seam at the base joint decreased with increasing temperature and time. At low brazing temperature, microvoids and cracks were observed at the joint interface. The microvoids and cracks disappeared in the sample brazed at 680 °C for 15 min, and higher diffusion of the filler was noted in the overall bonded region. The formation of Cu-P, Cu-Ni, and Ni-Sn phases at the joint interface was validated using X-ray diffraction. The phases formed increased the hardness of the brazed joints and porous Copper. It was observed that the rigidity of porous Copper tends to increase due to surface hardening effects. The rigidity of porous Cu after brazing is important in ensuring minimal deformation during cooling device servicing, which is an integral feature of prospect product development.https://www.mdpi.com/2075-4701/10/3/416brazingporous coppercopper foammicrostructureamorphous
spellingShingle Mian Muhammad Sami
Tuan Zaharinie
Farazila Yusof
Tadashi Ariga
Investigation on Strength and Microstructural Evolution of Porous Cu/Cu Brazed Joints Using Cu-Ni-Sn-P Filler
Metals
brazing
porous copper
copper foam
microstructure
amorphous
title Investigation on Strength and Microstructural Evolution of Porous Cu/Cu Brazed Joints Using Cu-Ni-Sn-P Filler
title_full Investigation on Strength and Microstructural Evolution of Porous Cu/Cu Brazed Joints Using Cu-Ni-Sn-P Filler
title_fullStr Investigation on Strength and Microstructural Evolution of Porous Cu/Cu Brazed Joints Using Cu-Ni-Sn-P Filler
title_full_unstemmed Investigation on Strength and Microstructural Evolution of Porous Cu/Cu Brazed Joints Using Cu-Ni-Sn-P Filler
title_short Investigation on Strength and Microstructural Evolution of Porous Cu/Cu Brazed Joints Using Cu-Ni-Sn-P Filler
title_sort investigation on strength and microstructural evolution of porous cu cu brazed joints using cu ni sn p filler
topic brazing
porous copper
copper foam
microstructure
amorphous
url https://www.mdpi.com/2075-4701/10/3/416
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AT tuanzaharinie investigationonstrengthandmicrostructuralevolutionofporouscucubrazedjointsusingcunisnpfiller
AT farazilayusof investigationonstrengthandmicrostructuralevolutionofporouscucubrazedjointsusingcunisnpfiller
AT tadashiariga investigationonstrengthandmicrostructuralevolutionofporouscucubrazedjointsusingcunisnpfiller