Thermodynamic Behavior of Fe-Mn and Fe-Mn-Ag Powder Mixtures during Selective Laser Melting

Additive manufacturing is a form of powder metallurgy, which means the properties of the initial metal powders (chemical composition, powder morphology and size) impact the final properties of the resulting parts. A complete characterization, including thermodynamic effects and the behavior of the m...

Full description

Bibliographic Details
Main Authors: Jakob Kraner, Jožef Medved, Matjaž Godec, Irena Paulin
Format: Article
Language:English
Published: MDPI AG 2021-01-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/2/234
_version_ 1827605407219056640
author Jakob Kraner
Jožef Medved
Matjaž Godec
Irena Paulin
author_facet Jakob Kraner
Jožef Medved
Matjaž Godec
Irena Paulin
author_sort Jakob Kraner
collection DOAJ
description Additive manufacturing is a form of powder metallurgy, which means the properties of the initial metal powders (chemical composition, powder morphology and size) impact the final properties of the resulting parts. A complete characterization, including thermodynamic effects and the behavior of the metal powders at elevated temperatures, is crucial when planning the manufacturing process. The analysis of the Fe-Mn and Fe-Mn-Ag powder mixtures, made from pure elemental powders, shows a high susceptibility to sintering in the temperature interval from 700 to 1000 °C. Here, numerous changes to the manganese oxides and the αMn to βMn transformation occurred. The problems of mechanically mixed powders, when using selective laser melting, were highlighted by the low flowability, which led to a less controllable process, an uncontrolled arrangement of the powder and a large percentage of burnt manganese. All this was determined from the altered chemical compositions of the produced parts. The impact of the increased manganese content on the decreased probability of the transformation from γ-austenite to ε-martensite was confirmed. The ε-martensite in the microstructure increased the hardness of the material, but at the same time, its magnetic properties reduce the usefulness for medical applications. However, the produced parts had comparable elongations to human bone.
first_indexed 2024-03-09T06:20:22Z
format Article
id doaj.art-04424ed1ae1a44e79437a7fdb36b7554
institution Directory Open Access Journal
issn 2075-4701
language English
last_indexed 2024-03-09T06:20:22Z
publishDate 2021-01-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj.art-04424ed1ae1a44e79437a7fdb36b75542023-12-03T11:47:26ZengMDPI AGMetals2075-47012021-01-0111223410.3390/met11020234Thermodynamic Behavior of Fe-Mn and Fe-Mn-Ag Powder Mixtures during Selective Laser MeltingJakob Kraner0Jožef Medved1Matjaž Godec2Irena Paulin3Institute of Metals and Technology, Lepi pot 11, 1000 Ljubljana, SloveniaDepartment of Materials and Metallurgy, Faculty of Natural Sciences and Engineering, University of Ljubljana, Aškerčeva cesta 12, 1000 Ljubljana, SloveniaInstitute of Metals and Technology, Lepi pot 11, 1000 Ljubljana, SloveniaInstitute of Metals and Technology, Lepi pot 11, 1000 Ljubljana, SloveniaAdditive manufacturing is a form of powder metallurgy, which means the properties of the initial metal powders (chemical composition, powder morphology and size) impact the final properties of the resulting parts. A complete characterization, including thermodynamic effects and the behavior of the metal powders at elevated temperatures, is crucial when planning the manufacturing process. The analysis of the Fe-Mn and Fe-Mn-Ag powder mixtures, made from pure elemental powders, shows a high susceptibility to sintering in the temperature interval from 700 to 1000 °C. Here, numerous changes to the manganese oxides and the αMn to βMn transformation occurred. The problems of mechanically mixed powders, when using selective laser melting, were highlighted by the low flowability, which led to a less controllable process, an uncontrolled arrangement of the powder and a large percentage of burnt manganese. All this was determined from the altered chemical compositions of the produced parts. The impact of the increased manganese content on the decreased probability of the transformation from γ-austenite to ε-martensite was confirmed. The ε-martensite in the microstructure increased the hardness of the material, but at the same time, its magnetic properties reduce the usefulness for medical applications. However, the produced parts had comparable elongations to human bone.https://www.mdpi.com/2075-4701/11/2/234FeMn alloyspowder metallurgydifferential scanning calorimetryselective laser meltingε-martensite
spellingShingle Jakob Kraner
Jožef Medved
Matjaž Godec
Irena Paulin
Thermodynamic Behavior of Fe-Mn and Fe-Mn-Ag Powder Mixtures during Selective Laser Melting
Metals
FeMn alloys
powder metallurgy
differential scanning calorimetry
selective laser melting
ε-martensite
title Thermodynamic Behavior of Fe-Mn and Fe-Mn-Ag Powder Mixtures during Selective Laser Melting
title_full Thermodynamic Behavior of Fe-Mn and Fe-Mn-Ag Powder Mixtures during Selective Laser Melting
title_fullStr Thermodynamic Behavior of Fe-Mn and Fe-Mn-Ag Powder Mixtures during Selective Laser Melting
title_full_unstemmed Thermodynamic Behavior of Fe-Mn and Fe-Mn-Ag Powder Mixtures during Selective Laser Melting
title_short Thermodynamic Behavior of Fe-Mn and Fe-Mn-Ag Powder Mixtures during Selective Laser Melting
title_sort thermodynamic behavior of fe mn and fe mn ag powder mixtures during selective laser melting
topic FeMn alloys
powder metallurgy
differential scanning calorimetry
selective laser melting
ε-martensite
url https://www.mdpi.com/2075-4701/11/2/234
work_keys_str_mv AT jakobkraner thermodynamicbehavioroffemnandfemnagpowdermixturesduringselectivelasermelting
AT jozefmedved thermodynamicbehavioroffemnandfemnagpowdermixturesduringselectivelasermelting
AT matjazgodec thermodynamicbehavioroffemnandfemnagpowdermixturesduringselectivelasermelting
AT irenapaulin thermodynamicbehavioroffemnandfemnagpowdermixturesduringselectivelasermelting