Chemically expanded graphite-based ultra-high molecular weight polyethylene nanocomposites with enhanced mechanical properties

Chemically expanded graphite (CEG) has recently been identified as promising reinforcement for polymer composites with the ability for commercial up-scaling. In this work, silane and polydopamine functionalized CEG were successfully synthesized and employed to prepare ultra-high molecular weight pol...

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Main Authors: Julian Somberg, Gil Gonçalves, María Soria Sánchez, Nazanin Emami
Format: Article
Language:English
Published: Elsevier 2022-12-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127522009261
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author Julian Somberg
Gil Gonçalves
María Soria Sánchez
Nazanin Emami
author_facet Julian Somberg
Gil Gonçalves
María Soria Sánchez
Nazanin Emami
author_sort Julian Somberg
collection DOAJ
description Chemically expanded graphite (CEG) has recently been identified as promising reinforcement for polymer composites with the ability for commercial up-scaling. In this work, silane and polydopamine functionalized CEG were successfully synthesized and employed to prepare ultra-high molecular weight polyethylene (UHMWPE) nanocomposites with an enhanced interfacial compatibility. Characterisation of the functionalized CEG indicated a significant oxygen reduction, which gave rise to a restoration of the graphitic structure. The polydopamine functionalized CEG showed an enhanced exfoliation and dispersion in organic solvents and the polymer matrix with respect to the non-modified CEG. The silane functionalized CEG provided a higher affinity towards the matrix with polymer chains covering the CEG sheets on the fracture surfaces. The addition of functionalized CEG enhanced the mechanical properties of the UHMWPE matrix with an increase in micro-hardness of up to 25% and storage modulus of up to 58%. Furthermore, the hydrophobicity of the composites was significantly enhanced with an increase in water contact angle from 98.6° for the pure polymer to 119° for 5 wt% silane functionalized CEG. Preliminary wear experiments indicated the potential of the composites for tribological applications with a decrease in wear rate of up to 99% under water lubricated conditions.
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spelling doaj.art-04ede80b780f441d889580fc044f011a2022-12-22T04:41:57ZengElsevierMaterials & Design0264-12752022-12-01224111304Chemically expanded graphite-based ultra-high molecular weight polyethylene nanocomposites with enhanced mechanical propertiesJulian Somberg0Gil Gonçalves1María Soria Sánchez2Nazanin Emami3Division of Machine elements, Luleå University of Technology, Sweden; Corresponding author.Centre for Mechanical Technology and Automation (TEMA), University of Aveiro, PortugalInstitute of Material Science of Barcelona, SpainDivision of Machine elements, Luleå University of Technology, SwedenChemically expanded graphite (CEG) has recently been identified as promising reinforcement for polymer composites with the ability for commercial up-scaling. In this work, silane and polydopamine functionalized CEG were successfully synthesized and employed to prepare ultra-high molecular weight polyethylene (UHMWPE) nanocomposites with an enhanced interfacial compatibility. Characterisation of the functionalized CEG indicated a significant oxygen reduction, which gave rise to a restoration of the graphitic structure. The polydopamine functionalized CEG showed an enhanced exfoliation and dispersion in organic solvents and the polymer matrix with respect to the non-modified CEG. The silane functionalized CEG provided a higher affinity towards the matrix with polymer chains covering the CEG sheets on the fracture surfaces. The addition of functionalized CEG enhanced the mechanical properties of the UHMWPE matrix with an increase in micro-hardness of up to 25% and storage modulus of up to 58%. Furthermore, the hydrophobicity of the composites was significantly enhanced with an increase in water contact angle from 98.6° for the pure polymer to 119° for 5 wt% silane functionalized CEG. Preliminary wear experiments indicated the potential of the composites for tribological applications with a decrease in wear rate of up to 99% under water lubricated conditions.http://www.sciencedirect.com/science/article/pii/S0264127522009261Chemically expanded graphiteUHMWPEDynamic Mechanical AnalysisHydrophobicityWear
spellingShingle Julian Somberg
Gil Gonçalves
María Soria Sánchez
Nazanin Emami
Chemically expanded graphite-based ultra-high molecular weight polyethylene nanocomposites with enhanced mechanical properties
Materials & Design
Chemically expanded graphite
UHMWPE
Dynamic Mechanical Analysis
Hydrophobicity
Wear
title Chemically expanded graphite-based ultra-high molecular weight polyethylene nanocomposites with enhanced mechanical properties
title_full Chemically expanded graphite-based ultra-high molecular weight polyethylene nanocomposites with enhanced mechanical properties
title_fullStr Chemically expanded graphite-based ultra-high molecular weight polyethylene nanocomposites with enhanced mechanical properties
title_full_unstemmed Chemically expanded graphite-based ultra-high molecular weight polyethylene nanocomposites with enhanced mechanical properties
title_short Chemically expanded graphite-based ultra-high molecular weight polyethylene nanocomposites with enhanced mechanical properties
title_sort chemically expanded graphite based ultra high molecular weight polyethylene nanocomposites with enhanced mechanical properties
topic Chemically expanded graphite
UHMWPE
Dynamic Mechanical Analysis
Hydrophobicity
Wear
url http://www.sciencedirect.com/science/article/pii/S0264127522009261
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AT gilgoncalves chemicallyexpandedgraphitebasedultrahighmolecularweightpolyethylenenanocompositeswithenhancedmechanicalproperties
AT mariasoriasanchez chemicallyexpandedgraphitebasedultrahighmolecularweightpolyethylenenanocompositeswithenhancedmechanicalproperties
AT nazaninemami chemicallyexpandedgraphitebasedultrahighmolecularweightpolyethylenenanocompositeswithenhancedmechanicalproperties